Ti-6Al-4V sphérique pré-alliée atomisée au gaz

Table des matières

Bienvenue dans le guide complet sur Ti-6Al-4V sphérique pré-alliée atomisée au gaz! If you’re here, you’re likely looking for detailed information on this incredible material, its applications, benefits, and more. You’re in the right place! Let’s dive into the world of Ti-6Al-4V, a titan among titanium alloys.

Overview of Gas Atomized Prealloyed Spherical Ti-6Al-4V

Gas atomized prealloyed spherical Ti-6Al-4V is a high-performance titanium alloy known for its impressive combination of strength, lightweight properties, and corrosion resistance. This material is primarily used in aerospace, biomedical, and industrial applications. But what makes it so special? Let’s explore.

Détails clés

  • Composition: Titane (90%), Aluminium (6%), Vanadium (4%)
  • Formulaire: Spherical powder produced by gas atomization
  • Propriétés: High strength-to-weight ratio, excellent corrosion resistance, biocompatibility
  • Applications: Aerospace components, medical implants, industrial parts

Why Ti-6Al-4V?

Ti-6Al-4V stands out because of its versatility and performance. It’s like the Swiss Army knife of materials: reliable, durable, and suited for a variety of demanding environments. Whether you’re manufacturing a jet engine or a hip implant, Ti-6Al-4V has got your back.

Ti-6Al-4V sphérique pré-alliée atomisée au gaz

Types de Atomisation gazeuse pré-alliée sphérique Ti-6Al-4V

Let’s break down the different models of gas atomized prealloyed spherical Ti-6Al-4V powder available on the market. These variations cater to specific needs, from medical applications to high-strength industrial parts.

1. Ti-6Al-4V Grade 5

Description: The most commonly used grade, known for its excellent mechanical properties and corrosion resistance.

Applications: Aerospace, automotive, marine, medical implants.

Propriétés:

  • Résistance à la traction: 895 MPa
  • Limite d'élasticité: 828 MPa
  • Élongation: 10%

2. Ti-6Al-4V Grade 23 (ELI – Extra Low Interstitial)

Description: Similar to Grade 5 but with lower oxygen and iron content, enhancing its ductility and fracture toughness.

Applications: Biomedical implants, dental applications.

Propriétés:

  • Résistance à la traction: 860 MPa
  • Limite d'élasticité: 795 MPa
  • Élongation: 15%

3. Ti-6Al-4V Powder for Additive Manufacturing

Description: Optimized for 3D printing technologies, ensuring high flowability and uniform particle size distribution.

Applications: Additive manufacturing (AM) in aerospace and medical sectors.

Propriétés:

  • Distribution de la taille des particules: Typically 15-45 µm
  • Capacité d'écoulement: Excellent

4. Ti-6Al-4V Hydrogenated Powder

Description: Enhanced for applications requiring hydrogen embrittlement resistance.

Applications: Specialized aerospace and industrial applications.

Propriétés:

  • Teneur en hydrogène: <150 ppm
  • Résistance à la traction: Comparable to Grade 5

5. Ti-6Al-4V Plasma Spheroidized Powder

Description: Produced using plasma spheroidization to achieve a highly spherical shape and superior powder characteristics.

Applications: Additive manufacturing, thermal spray coatings.

Propriétés:

  • Sphéricité: Haut
  • Capacité d'écoulement: Superior

6. Ti-6Al-4V Gas Atomized Powder

Description: Created using gas atomization for consistent particle size and shape, ideal for high-quality manufacturing.

Applications: AM, Metal Injection Molding (MIM), Hot Isostatic Pressing (HIP).

Propriétés:

  • Taille des particules: Customizable (e.g., 15-45 µm, 45-105 µm)
  • La pureté: Haut

7. Ti-6Al-4V Grade 5-ELI

Description: Combines the benefits of Grade 5 and ELI, offering improved mechanical properties and biocompatibility.

Applications: Critical medical implants, high-stress components.

Propriétés:

  • Résistance à la traction: 900 MPa
  • Limite d'élasticité: 830 MPa
  • Élongation: 12%

8. Ti-6Al-4V Alloyed with Mo

Description: Modified with molybdenum for enhanced high-temperature performance.

Applications: Aerospace engine components, high-temperature industrial applications.

Propriétés:

  • Résistance à la traction: 910 MPa
  • Limite d'élasticité: 840 MPa
  • Élongation: 8%

9. Ti-6Al-4V High Oxygen Content Powder

Description: Designed for applications where higher strength is required, despite slightly reduced ductility.

Applications: Industrial, structural components.

Propriétés:

  • Teneur en oxygène: 0.20%
  • Résistance à la traction: 920 MPa
  • Limite d'élasticité: 850 MPa
  • Élongation: 6%

10. Ti-6Al-4V Micro-Nano Powder

Description: Ultra-fine powder for precision applications requiring high surface area.

Applications: Electronics, biomedical devices.

Propriétés:

  • Taille des particules: <10 µm
  • Capacité d'écoulement: Moderate

Propriétés et caractéristiques des Atomisation gazeuse pré-alliée sphérique Ti-6Al-4V

Composition and Chemical Properties

ÉlémentComposition (%)
Titane (Ti)90
Aluminium (Al)6
Vanadium (V)4

Propriétés mécaniques

PropriétéValeur
Résistance à la traction895 – 920 MPa
Limite d'élasticité828 – 850 MPa
Élongation6 – 15%
Densité4,43 g/cm³
Module d'élasticité113,8 GPa

Propriétés thermiques

PropriétéValeur
Point de fusion1,660 °C
Conductivité thermique6.6 W/m·K
Coefficient de dilatation8.6 µm/m·K

Propriétés physiques

PropriétéValeur
Dureté (Rockwell C)36
SphéricitéHaut
Capacité d'écoulementExcellent

Applications of Gas Atomized Prealloyed Spherical Ti-6Al-4V

Gas atomized prealloyed spherical Ti-6Al-4V is a material that finds its way into a myriad of applications, thanks to its impressive properties.

Applications aérospatiales

In the aerospace industry, Ti-6Al-4V is a star player. Imagine a jet soaring through the sky; many of its critical components, like engine parts and airframe structures, owe their lightweight and high-strength properties to this alloy.

ComposantAvantages
Aubes de turbineRésistance aux températures élevées, durabilité
Structures de la celluleLéger, rapport résistance/poids élevé
Pièces de moteurCorrosion resistance, high fatigue strength

Applications biomédicales

Ever wonder what makes a good medical implant? It’s biocompatibility and strength. Ti-6Al-4V fits the bill perfectly, making it a go-to material for hip replacements, dental implants, and even spinal devices.

ComposantAvantages
Implants de hancheBiocompatibility, strength, fatigue resistance
Implants dentairesCorrosion resistance, osseointegration
Spinal DevicesHaute résistance, légèreté

Applications industrielles

In the industrial sector, Ti-6Al-4V is often used for its exceptional mechanical properties. Think of critical parts in high-performance machinery or chemical processing plants where durability and resistance to harsh environments are paramount.

ComposantAvantages
Pump ComponentsRésistance à la corrosion, résistance à l'usure
Valve PartsHaute résistance, résistance à la température
FixationsLightweight, high tensile strength

Spécifications, tailles, qualités et normes

When selecting Ti-6Al-4V, it’s essential to know the specifications, sizes, grades, and standards to ensure it meets your specific requirements.

Spécifications et normes

SpécificationsStandard
ASTM F1472Standard for Ti-6Al-4V Alloy
ASTM B348Standard for Titanium Bars and Billets
ISO 5832-3Implants for Surgery – Titanium Alloy

Tailles et qualités

Gamme de tailles (µm)Grade
15-45AM Grade
45-105Standard Industrial Grade
<10Micro-Nano Grade

Fournisseurs et détails des prix

Finding the right supplier and understanding the pricing structure is crucial for making informed purchasing decisions. Here’s a look at some notable suppliers and their pricing details.

Principaux fournisseurs

FournisseurLocalisationProduits remarquables
ATI Specialty MetalsÉTATS-UNISTi-6Al-4V Grade 5, ELI
Arcam ABSuèdePoudre AM
Sandvik OspreyROYAUME-UNIPlasma Spheroidized Powder
Praxair Surface TechnologiesÉTATS-UNISPoudre atomisée au gaz

Détails des prix

ProduitFourchette de prix (USD/kg)
Ti-6Al-4V Grade 5$250 – $350
Ti-6Al-4V ELI$300 – $400
Ti-6Al-4V for Additive Manufacturing$350 – $500

Comparaison des avantages et des inconvénients de Atomisation gazeuse pré-alliée sphérique Ti-6Al-4V

Every material has its strengths and weaknesses. Let’s compare the pros and cons of gas atomized prealloyed spherical Ti-6Al-4V.

Avantages

AvantageDescription
Haute résistanceSuperior tensile and yield strength
LégerExcellent rapport résistance/poids
Résistance à la corrosionWithstands harsh environments
BiocompatibilitéSafe for medical implants
PolyvalenceSuitable for various applications

Inconvénients

InconvénientDescription
CoûtHigher than some other materials
UsinabilitéChallenging to machine without proper tools
Fragilité à basse températureMay become brittle in cold environments
Ti-6Al-4V sphérique pré-alliée atomisée au gaz

FAQ

Let’s address some frequently asked questions about this versatile material.

QuestionRépondre
What is Ti-6Al-4V?Ti-6Al-4V is a titanium alloy with 6% aluminum and 4% vanadium, known for its high strength and corrosion resistance.
What are the main applications of Ti-6Al-4V?Aerospace, biomedical implants, and industrial applications.
Why is Ti-6Al-4V preferred in the aerospace industry?Its high strength-to-weight ratio and corrosion resistance make it ideal for critical components.
Is Ti-6Al-4V biocompatible?Yes, it’s widely used in medical implants due to its biocompatibility.
How is gas atomized Ti-6Al-4V powder produced?It is produced using gas atomization, which creates spherical powder particles with high uniformity.
What are the benefits of using Ti-6Al-4V in additive manufacturing?It provides excellent mechanical properties, good flowability, and uniform particle size, ideal for 3D printing.
How does Ti-6Al-4V compare to other titanium alloys?Ti-6Al-4V offers a good balance of strength, ductility, and corrosion resistance, making it more versatile.
What are the challenges of machining Ti-6Al-4V?It requires specific tools and techniques due to its hardness and tendency to work harden.
Can Ti-6Al-4V be used in high-temperature environments?Yes, it retains its mechanical properties at elevated temperatures, making it suitable for aerospace engine parts.
What are the typical sizes of gas atomized Ti-6Al-4V powder?Sizes typically range from 15-45 µm for additive manufacturing to larger sizes for other applications.

Conclusion

Gas atomized prealloyed spherical Ti-6Al-4V is a powerhouse material, offering unmatched strength, durability, and versatility. Whether you’re soaring through the skies, improving human health, or innovating in the industrial sector, Ti-6Al-4V provides the performance and reliability you need. This comprehensive guide has hopefully illuminated the many facets of this remarkable alloy, helping you make informed decisions in your projects.

Remember, choosing the right material is crucial for the success of your application. With Ti-6Al-4V, you’re investing in a material that stands the test of time and extreme conditions. So go ahead, explore the possibilities, and harness the power of Ti-6Al-4V in your next innovation!

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MET3DP Technology Co. est un fournisseur de premier plan de solutions de fabrication additive dont le siège se trouve à Qingdao, en Chine. Notre société est spécialisée dans les équipements d'impression 3D et les poudres métalliques de haute performance pour les applications industrielles.

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