S41500 Spherical Stainless Steel Alloy Powder: A Must-Have for Precision Manufacturing
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If you’re searching for a high-performance material with exceptional strength, corrosion resistance, and versatility, S41500 Spherical Stainless Steel Alloy Powder might just be the perfect solution. This precipitation-hardened stainless steel alloy, also known as Custom 415, is specially engineered for applications requiring a combination of durability, toughness, and machinability. Its 구형, achieved through advanced atomization processes, makes it ideal for modern manufacturing methods like 적층 제조(3D 프린팅), 분말 야금및 용사 코팅.
이 가이드에서는 다음 사항에 대해 알아야 할 모든 것을 다룹니다. S41500 Stainless Steel Powder—from its properties and applications to its advantages, limitations, pricing, and more. Let’s dive into the details.
Overview of S41500 Spherical Stainless Steel Alloy Powder
S41500 is a martensitic precipitation-hardening stainless steel that combines high strength, excellent corrosion resistance, and good toughness. Its spherical powder form ensures superior flowability, making it perfect for 정밀 제조 processes where consistency and accuracy are critical.
주요 기능 S41500 Spherical Stainless Steel Alloy Powder
- 높은 강도: Exceptional tensile and yield strength, even in extreme conditions.
- 내식성: Performs well in mildly corrosive and oxidizing environments.
- 구형 모양: Guarantees excellent powder flowability and uniformity in applications like 3D printing.
- 열처리 가능: Achieves enhanced mechanical properties through heat treatment.
- 내마모성: Handles abrasive environments, extending the lifespan of components.
하지만 S41500 Stainless Steel Alloy Powder truly stand out? Let’s break down its composition and properties.
Chemical Composition and Properties of S41500 Spherical Stainless Steel Alloy Powder
The performance and versatility of S41500 stem from its carefully balanced chemical composition and exceptional mechanical properties. Each element plays a significant role in achieving the alloy’s unique characteristics.
화학 성분 S41500 Spherical Stainless Steel Alloy Powder
| 요소 | 백분율(%) | 합금의 목적 |
|---|---|---|
| 철(Fe) | 잔액 | Forms the base structure of the alloy, providing overall durability. |
| 크롬(Cr) | 11.5–13.5 | 내식성 및 내산화성을 향상시킵니다. |
| 니켈(Ni) | 3.5–5.5 | Improves toughness and resistance to stress corrosion cracking. |
| 탄소(C) | ≤0.05 | Enhances strength and hardness without compromising corrosion resistance. |
| 몰리브덴(Mo) | 0.5-1.5 | Improves pitting resistance and overall corrosion resistance. |
| 인(P) | ≤0.040 | Controlled to maintain machinability and prevent 취성. |
| 유황(S) | ≤0.030 | Improves machinability without significantly affecting mechanical strength. |
Mechanical and Physical Properties of S41500 Spherical Stainless Steel Alloy Powder
| 속성 | 가치 | 설명 |
|---|---|---|
| 밀도 | ~7.7 g/cm³ | Ensures the material’s structural integrity. |
| 인장 강도 | ~1,200–1,400 MPa | High strength for demanding applications. |
| 수율 강도 | ~1,000MPa | Provides resistance against permanent deformation under stress. |
| Hardness (Hardened) | ~40–45 HRC | Excellent wear and abrasion resistance. |
| 신장 | ~12–15% | Offers sufficient ductility for forming and machining. |
| 내식성 | 보통에서 높음 | Suitable for mildly corrosive environments and industrial applications. |
| 융점 | ~1,400°C | Handles high-temperature environments effectively. |
이러한 속성은 S41500 Stainless Steel Powder a reliable choice for components requiring both strength and durability.
Applications of S41500 Spherical Stainless Steel Alloy Powder
독특한 속성 조합 덕분입니다, S41500 Stainless Steel Powder is widely used across multiple industries. Its versatility makes it suitable for applications ranging from aerospace components to medical tools.
일반적인 애플리케이션 S41500 Spherical Stainless Steel Alloy Powder
| 애플리케이션 | 설명 |
|---|---|
| 항공우주 부품 | Used in structural parts, fasteners, and turbine blades for aircraft. |
| 의료 기기 | Ideal for surgical instruments and dental tools due to its strength and corrosion resistance. |
| 자동차 산업 | Suitable for gears, shafts, and high-stress engine components. |
| 석유 및 가스 장비 | Performs well in tools and components exposed to harsh environments. |
| 적층 제조 | Perfect for 3D printing complex, high-strength parts. |
| 산업용 툴링 | Commonly used in molding tools, dies, and cutting instruments. |
These applications highlight the versatility and reliability of S41500 Stainless Steel Powder in both traditional and modern manufacturing processes.
사양, 크기 및 표준 S41500 Spherical Stainless Steel Alloy Powder
선택 시 S41500 Stainless Steel Powder, it’s crucial to ensure that the material meets the required specifications and adheres to industry standards.
사양 S41500 Spherical Stainless Steel Alloy Powder
| 사양 | 세부 정보 |
|---|---|
| 입자 크기 | 15–45 µm for additive manufacturing; 45–150 µm for powder metallurgy. |
| 순도 | ≥99.5% |
| 모양 | 구형 |
| 표준 | Conforms to ASTM A564 and AMS 5618 standards. |
These specifications ensure compatibility with a wide range of manufacturing techniques and applications.
Pricing and Suppliers of S41500 Spherical Stainless Steel Alloy Powder
비용 S41500 Stainless Steel Powder varies based on several factors, including particle size, order volume, and supplier location. Below is an overview of leading suppliers and their pricing trends.
공급업체 및 가격 S41500 Spherical Stainless Steel Alloy Powder
| 공급업체 | Price Range (Per Kg) | 위치 | 추가 서비스 |
|---|---|---|---|
| 회가나스 AB | $80-$120 | 스웨덴 | Custom particle sizes, technical support. |
| 목수 첨가제 | $90-$130 | 미국 | Specialized powders for additive manufacturing. |
| 고급 금속 분말 | $75-$110 | 글로벌 | Custom solutions for various industries. |
| 샌드빅 재료 기술 | $85–$125 | 글로벌 | High-purity powders for precision applications. |
Pricing depends on the supplier, order size, and specific material grade.
의 장점과 한계 S41500 Spherical Stainless Steel Alloy Powder
No material is without its pros and cons. Let’s break down the advantages and limitations of S41500 Stainless Steel Powder.
장점
- 높은 강도: Perfect for demanding applications with high mechanical stress.
- 내식성: Performs well in mildly corrosive and oxidizing environments.
- 구형 모양: Ensures consistent flowability and packing density for precision manufacturing.
- 열처리 가능: Can be hardened to achieve superior mechanical properties.
제한 사항
- 더 높은 비용: More expensive than standard stainless steel powders like SS410.
- 보통의 내식성: Less resistant than austenitic stainless steels like SS316 in highly corrosive environments.
- 열처리 필요: Maximum strength and hardness can only be achieved after proper heat treatment.
FAQs About S41500 Spherical Stainless Steel Alloy Powder
| 질문 | 답변 |
|---|---|
| What is S41500 powder used for? | It’s used in aerospace, medical, automotive, and industrial tooling applications. |
| 구형이 중요한 이유는 무엇인가요? | It ensures better flowability, packing density, and uniformity in manufacturing. |
| Can S41500 be used for 3D printing? | Yes, its properties and shape make it ideal for additive manufacturing. |
| What is the price of S41500 powder? | Prices range from $75 to $130 per kilogram, depending on specifications. |
| How does S41500 compare to SS316? | S41500 offers higher strength but lower corrosion resistance compared to SS316. |
결론
S41500 Spherical Stainless Steel Alloy Powder is a versatile, high-performance material that combines strength, corrosion resistance, and precision. Whether you’re manufacturing aerospace components, medical tools, or industrial equipment, S41500 Stainless Steel Powder delivers reliable performance in even the most demanding applications.
By understanding its properties, applications, and limitations, you can make an informed decision about whether S41500 is the right fit for your project. Reach out to trusted suppliers to get the best specifications for your needs and explore the full potential of this exceptional material.
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