Hastelloy C-22 Powder: Unbeatable Performance in Harsh Environments
MOQ bajo
Proporcionamos una cantidad mínima de pedido baja para satisfacer diferentes necesidades.
OEM Y ODM
Proporcionar productos y servicios de diseño personalizados para satisfacer las necesidades exclusivas de los clientes.
Existencias adecuadas
Garantizar una tramitación rápida de los pedidos y ofrecer un servicio fiable y eficaz.
Satisfacción del cliente
Ofrecer productos de alta calidad centrados en la satisfacción del cliente.
share this article
Índice
If you’re delving into industries that demand the highest levels of corrosion resistance, durabilityy mechanical strength, then you’ve likely come across Hastelloy C-22 powder. This high-performance alloy is widely used in industries where extreme conditions—like exposure to harsh chemicals or high temperatures—are the norm. Whether you’re involved in chemical processing, aeroespacial, or environmental applications, Hastelloy C-22 powder offers a unique blend of properties that make it stand out in the world of advanced materials.
In this comprehensive guide, we’ll explore everything you need to know about Hastelloy C-22 powder—from its composición y properties to its applications, specificationsy pricing details. By the end, you’ll have a solid understanding of why this alloy is a go-to solution for industries that demand top-notch performance in the harshest environments.
Overview of Hastelloy C-22 Powder
Hastelloy C-22 powder es un nickel-chromium-molybdenum-tungsten alloy with superior resistance to pitting, crevice corrosiony stress corrosion cracking. It excels in harsh environments where other materials might fail, particularly in oxidizing y reducing conditions. Its versatility makes it an ideal choice for industries that require resistencia a la corrosión across a broad spectrum of chemical environments, especially at elevated temperatures.
Key Features of Hastelloy C-22 Powder:
- Excepcional resistencia a la corrosión: Performs well in both oxidizing y reducing environmentspor lo que es adecuado para chemical processing y pollution control equipment.
- High Versatility: Can be used in applications requiring resistance to chloride-induced pitting y crevice corrosion.
- Good Fabricability: It can be fabricated using welding, machiningy forming techniques.
- Resistance to Aggressive Chemicals: Withstands attack from chlorides, acidsy alkalis.
- Amplia gama de aplicaciones: Used in industries such as pharmaceuticals, power generationy wastewater treatment.
Composition and Properties of Hastelloy C-22 Powder
The secret behind Hastelloy C-22 powder’s incredible performance lies in its composición química. As a superaleación a base de níquel, it combines nickel, chromium, molibdenoy tungsten, with trace elements that further enhance its resistance to corrosion y oxidación.
Chemical Composition of Hastelloy C-22 Powder
The following table outlines the typical composición química de Hastelloy C-22 powder, which gives it the ability to withstand harsh environments.
| Elemento | Weight Percentage (%) | Papel en Alloy |
|---|---|---|
| Níquel (Ni) | 56.0 max | Provides base corrosion resistance and is the primary element for high-temperature performance. |
| Cromo (Cr) | 20.0-22.5 | Enhances oxidation resistance and protects against crevice and pitting corrosion. |
| Molibdeno (Mo) | 12.5-14.5 | Improves resistance to chloride-induced corrosion and increases creep strength. |
| Tungsteno (W) | 2.5-3.5 | Contributes to overall fuerza and further improves resistance to pitting corrosion. |
| Hierro (Fe) | 2.0-6.0 | Provides structural integrity and enhances fabricability. |
| Cobalto (Co) | 2,5 máx. | Adds to the overall fuerza of the alloy, particularly at elevated temperatures. |
| Carbono (C) | 0,015 máx. | Keeps the alloy ductile while preventing excessive hardness. |
| Manganeso (Mn) | 0,5 máx. | Improves weldability and contributes to the alloy’s structural stability. |
| Silicio (Si) | 0,08 máx. | Enhances oxidation resistance at high temperatures. |
| Fósforo (P) | 0.02 max | Limits grain boundary embrittlement, ensuring long-term durability in corrosive environments. |
Key Mechanical and Thermal Properties of Hastelloy C-22 Powder
Hastelloy C-22 powder isn’t just about corrosion resistance—it also delivers strong mechanical performance y thermal stability. Here’s a breakdown of its key properties:
| Propiedad | Valor/Descripción |
|---|---|
| Densidad | 8.69 g/cm³ |
| Punto de fusión | 1357-1399°C |
| Resistencia a la tracción | 690 MPa |
| Límite elástico | 310 MPa |
| Alargamiento a la rotura | Approximately 40% |
| Dureza | 90-95 HRB (Rockwell B) |
| Conductividad térmica | 9.5 W/m·K |
| Resistencia a la oxidación | Excellent up to 1200°C |
| Resistencia a la fluencia | Outstanding creep resistance under high heat y stress conditions. |
| Soldabilidad | Altamente weldable with no requirement for post-weld heat treatment. |
Applications of Hastelloy C-22 Powder
So, where exactly does Hastelloy C-22 powder shine? Its primary strength lies in its versatility across multiple industries, particularly those exposed to corrosive environments. Whether you’re dealing with chemical processing o pollution control, Hastelloy C-22 powder provides a robust solution.
Common Applications of Hastelloy C-22 Powder by Industry
| Industria | Aplicación |
|---|---|
| Procesado químico | Utilizado en reactor vessels, piping systems, heat exchangersy evaporators for handling acids y corrosive chemicals. |
| Control de la contaminación | Ideal for flue gas desulfurization systems, scrubbersy filters that manage highly corrosive gases. |
| Aeroespacial | Integrated into engine components y exhaust systems that require alta resistencia y resistencia a la corrosión. |
| Productos farmacéuticos | Utilizado en reactor vessels y piping for handling aggressive chemicals in drug manufacturing processes. |
| Generación de energía | Applied in nuclear reactors, heat exchangersy turbine blades that operate in high-temperature, corrosive environments. |
| Ingeniería naval | Utilizado en seawater handling systems, desalination plantsy offshore oil rigs due to its resistance to saltwater corrosion. |
| Tratamiento de aguas residuales | Employed in equipment that handles waste streams containing aggressive chemicals y corrosive substances. |
Why Choose Hastelloy C-22 Powder for These Applications?
The reasons are simple: Hastelloy C-22 powder offers outstanding resistance to a wide range of aggressive chemicalsincluyendo acids, saltsy chlorides. On top of that, it can withstand high temperatures, making it ideal for applications involving heat y corroding substances.
If you’re working in a highly corrosive environment or need material that can handle fluctuating conditions (oxidizing and reducing), Hastelloy C-22 powder is your best bet.
Specifications, Sizes, and Standards for Hastelloy C-22 Powder
When it comes to choosing Hastelloy C-22 powder, it’s crucial to understand the specifications, sizesy standards that apply. Depending on your application, you’ll need to ensure that the powder meets the appropriate normas del sector para performance y safety.
Specifications and Standards for Hastelloy C-22 Powder
| Especificaciones | Detalles |
|---|---|
| UNS Number | N06022 |
| AMS Standards | AM 5837, covering corrosion-resistant nickel-based alloys utilizado en aplicaciones de alto rendimiento. |
| Normas ASTM | ASTM B574, ASTM B575, outlining the material specifications for nickel-chromium-molybdenum alloys. |
| Normas ISO | ISO 15156 for materials used in sour gas environments. |
| Tamaño de las partículas | Ranges from 15 a 45 micras depending on the application (e.g., Impresión 3D, pulverización térmica). |
| Morfología del polvo | Typically spherical, ensuring good flowability para fabricación aditiva y pulvimetalurgia. |
| Punto de fusión | 1357-1399°C |
| Densidad | 8.69 g/cm³ |
Tamaños y formas disponibles
Hastelloy C-22 powder is available in various sizes and forms to meet the needs of different industries and applications. Here’s a quick breakdown:
| Forma | Tamaños disponibles |
|---|---|
| Polvo | Typically available in sizes ranging from 15 a 45 micras for use in Impresión 3D and other applications. |
| Alambre | Available in diameters from 0.5 to 5 mm for welding and brazing applications. |
| Hojas y placas | Available in thicknesses ranging from 2 mm to 50 mm. |
Suppliers and Pricing of Hastelloy C-22 Powder
Al abastecerse Hastelloy C-22 powder, it’s essential to find a reputable supplier that can provide the material in the required specifications and quantities. Here’s a table of some well-known suppliers and an estimate of precios para Hastelloy C-22 powder.
Proveedores y precios
| Proveedor | Gama de precios (por kg) | Notas |
|---|---|---|
| Höganäs AB | $750 – $950 | Specializes in high-performance metal powders for pulvimetalurgia y thermal spray. |
| Tecnología Carpenter | $760 – $980 | Offers custom formulations for a wide range of applications, including fabricación aditiva. |
| Oerlikon Metco | $740 – $970 | Supplies Hastelloy C-22 powder para thermal spray coatings y laser cladding. |
| Kennametal | $765 – $985 | Provides superaleaciones a base de níquel para aeroespacial, chemical processingy power generation. |
| Sandvik | $770 – $990 | Focuses on advanced materials for high-temperature y corrosive environments. |
El precio de Hastelloy C-22 powder typically ranges from $750 to $990 per kilogram, depending on the supplier, particle sizey order volume. Keep in mind that prices may vary based on market demand y material availability.
Comparing the Pros and Cons of Hastelloy C-22 Powder
Como cualquier material, Hastelloy C-22 powder has its strengths y weaknesses. While it’s widely regarded as one of the best materials for resistencia a la corrosión y high-temperature applications, there are some considerations to keep in mind before choosing it for your project.
Ventajas
| Ventaja | Descripción |
|---|---|
| Excepcional resistencia a la corrosión: Performs well in oxidizing y reducing environments. | Suitable for industries that handle aggressive chemicals y corrosive materials. |
| Amplia gama de aplicaciones: Used in multiple industriesincluyendo chemical processing y pollution control. | Offers versatility across many sectors. |
| Estabilidad a altas temperaturas: Retains strength and corrosion resistance at elevated temperatures. | Ideal for aeroespacial y power generation aplicaciones. |
| Good Fabricability: Can be easily welded, machinedy formed. | Suitable for complex manufacturing processes. |
| Resistance to Chloride-Induced Corrosion: Withstands chloride pitting y crevice corrosion. | Great for applications involving saltwater o chlorinated chemicals. |
Limitaciones
| Limitación | Descripción |
|---|---|
| Coste: More expensive than other high-performance alloys. | May not be suitable for budget-sensitive projects. |
| Dificultad de mecanizado: Requires specialized tools for machining. | Can increase manufacturing time y costes. |
| Disponibilidad: Depending on the supplier, it may not always be available in large quantities. | Could result in long lead times for bulk orders. |
| Post-Weld Heat Treatment: Though it can be welded easily, post-weld solution annealing may be required to optimize corrosion resistance and mechanical properties. | Adds extra processing steps to the manufacturing workflow. |
Preguntas frecuentes
To wrap things up, let’s address some of the most frequently asked questions about Hastelloy C-22 powder. Whether you’re considering it for your next project or just want to learn more, these answers should help clarify any lingering doubts.
| Pregunta | Respuesta |
|---|---|
| What is Hastelloy C-22 powder used for? | It’s used in industries like chemical processing, pharmaceuticals, marine engineeringy aeroespacial where resistencia a la corrosión is critical. |
| How much does Hastelloy C-22 powder cost? | Prices typically range from $750 to $990 per kg, depending on the supplier and specifications. |
| Can Hastelloy C-22 powder be used in 3D printing? | Yes, Hastelloy C-22 powder is commonly used in fabricación aditiva for applications that require high corrosion resistance y fuerza. |
| What industries use Hastelloy C-22 powder? | Industries such as chemical processing, pharmaceutical manufacturing, power generationy marine engineering rely on Hastelloy C-22 for its superior properties. |
| What are the main advantages of Hastelloy C-22 powder? | It’s known for its high corrosion resistance, strength at elevated temperatures, and good fabricability. |
| Is Hastelloy C-22 powder weldable? | Yes, it has excellent weldability with no need for post-weld heat treatment, though some applications may benefit from post-weld annealing. |
| How is Hastelloy C-22 powder different from Hastelloy C-276? | While both are highly corrosion-resistant alloys, Hastelloy C-22 offers better resistance to oxidizing environments compared to C-276. |
| Is Hastelloy C-22 powder suitable for seawater applications? | Yes, its chloride resistance makes it ideal for marine engineering y desalination plants. |
| What are the limitations of Hastelloy C-22 powder? | The main limitations include its mayor coste and the difficulty in machining, which may require specialized equipment. |
Final Thoughts: Why Hastelloy C-22 Powder is a Top Choice for Extreme Environments
When it comes to choosing an alloy that can handle the most harsh, corrosive environments, Hastelloy C-22 powder es un top contender. Its exceptional corrosion resistance, high-temperature stabilityy versatilidad make it an ideal choice for industries ranging from chemical processing a aeroespacial y marine engineering.
Yes, it may come with a precio más alto compared to other alloys, but its long-term performance and ability to withstand aggressive chemicals y extreme conditions often justify the investment. If your project requires rendimiento fiable in environments where failure is not an option, Hastelloy C-22 powder should be at the top of your list.
En conclusión, Hastelloy C-22 powder is more than just a material—it’s a solution to some of the most challenging engineering problems in corrosive y high-temperature environments.
Obtener el último precio
Acerca de Met3DP
Categoría de productos
OFERTAS
CONTACTO
¿Tiene alguna pregunta? ¡Envíenos un mensaje ahora! Atenderemos su solicitud con todo un equipo tras recibir su mensaje.
Polvos metálicos para impresión 3D y fabricación aditiva
PRODUCTO
cONTACT INFO
- Ciudad de Qingdao, Shandong, China
- [email protected]
- [email protected]
- +86 19116340731