S390 Spherical High-Speed Steel Alloy Powder:The Best for High-Wear Industrial Tools
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you're crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that's hard to beat.
What sets S390 apart? It's a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its spherical particle shape, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D printing, thermal spraying, and metal injection molding (MIM).
This guide dives deep into the composition, applications, specifications, and advantages of S390 Spherical High-Speed Steel Alloy Powder. Whether you're a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
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Overview of S390 Spherical High-Speed Steel Alloy Powder
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you’re crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that’s hard to beat.
¿Qué establece S390 apart? It’s a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its forma de partícula esférica, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like Impresión 3D, pulverización térmicay moldeo por inyección de metal (MIM).
Esta guía profundiza en los composición, aplicaciones, especificacionesy ventajas of S390 Spherical High-Speed Steel Alloy Powder. Whether you’re a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
What is S390 Spherical High-Speed Steel Alloy Powder?
En el fondo, S390 Spherical High-Speed Steel Alloy Powder es un premium-grade tool steel powder designed for extreme wear resistance and cutting-edge performance. The “S390” designation represents its high-performance characteristics, and its morfología esférica ensures optimal handling and precision during manufacturing.
Imagine a material that combines the toughness of traditional high-speed steels with the precision of modern powder metallurgy. S390 alloy powder is the result of meticulous engineering, capable of withstanding high temperatures, resisting wear, and delivering unparalleled hardness.
Whether you’re creating herramientas de corte, moldeso componentes industriales, S390’s unique properties make it the material of choice for industries that demand nothing less than perfection.
Composition and Properties of S390 Spherical High-Speed Steel Alloy Powder
Chemical Composition of S390 Alloy Powder
El excepcional rendimiento de S390 alloy powder can be attributed to its carefully balanced chemical composition. Each element plays a critical role in enhancing its mechanical and physical properties.
Elemento | Composición típica (%) | Papel en la aleación |
---|---|---|
Carbono (C) | 1.60–1.70 | Improves hardness and strength. |
Tungsteno (W) | 10.00–11.00 | Enhances wear resistance and hot hardness. |
Cromo (Cr) | 4.80–5.50 | Provides corrosion resistance and hardenability. |
Vanadio (V) | 4.80–5.20 | Increases wear resistance and edge retention. |
Cobalto (Co) | 7.50–8.50 | Improves red hardness and high-temperature strength. |
Molibdeno (Mo) | 1.00–1.50 | Enhances toughness and reduces brittleness. |
Hierro (Fe) | Saldo | Forms the base structure of the alloy. |
Principales propiedades físicas y mecánicas
Propiedad | Valor |
---|---|
Densidad | ~8.3 g/cm³ |
Dureza (HRC) | 66–68 (after heat treatment) |
Resistencia a la tracción | ~2200 MPa |
Estabilidad térmica | Retains properties up to 600°C |
Fluidez | Excellent due to spherical morphology. |
Resistencia al desgaste | Exceptional for high-stress environments. |
Resistencia a la corrosión | Moderate, can be enhanced with coatings. |
Unique Characteristics of S390 Spherical High-Speed Steel Alloy Powder
- Unmatched Hardness: With hardness levels reaching up to 68 HRC, S390 excels in wear resistance, making it ideal for cutting tools and molds.
- Superior Thermal Stability: Retains its properties at high temperatures, ensuring consistent performance in mecanizado de alta velocidad.
- Spherical Shape for Precision: The spherical particle morphology ensures flujo constante, alta densidad de empaquetadoy uniform melting en la fabricación.
- Mayor resistencia al desgaste: The combination of tungsten, vanadium, and cobalt makes S390 highly resistant to wear and abrasion.
- Corrosión Resistencia: Chromium content provides moderate corrosion resistance, suitable for extended tool life.
Applications of S390 Spherical High-Speed Steel Alloy Powder
Gracias a sus excepcionales propiedades, S390 Spherical High-Speed Steel Alloy Powder finds applications across a wide range of industries. Here’s a breakdown of its most common uses:
Industria | Aplicaciones |
---|---|
Aeroespacial | Turbine blades, wear-resistant components, and precision fasteners. |
Automoción | High-performance engine parts, gears, and cutting tools. |
Herramientas | Drill bits, end mills, saw blades, and other cutting tools. |
Fabricación industrial | Dies, molds, wear-resistant coatings, and machine parts. |
Fabricación aditiva | 3D printing of high-strength, wear-resistant components. |
Specifications, Sizes, and Standards for S390 Spherical High-Speed Steel Alloy Powder
Especificación | Detalles |
---|---|
Gama de tamaños de partículas | 15–45 µm (for 3D printing), 45–150 µm (thermal spraying). |
Forma | Esférica, lo que garantiza una fluidez y un envasado homogéneos. |
Pureza | ≥99.5% |
Embalaje | Envases sellados al vacío (opciones de 1 kg, 5 kg y 10 kg). |
Cumplimiento de las normas | ASTM A600, ISO 9001 for quality assurance. |
Suppliers and Pricing for S390 Spherical High-Speed Steel Alloy Powder
Nombre del proveedor | Región | Gama de precios (USD/kg) | Características especiales |
---|---|---|---|
Soluciones globales de aleación | Norteamérica | $100-$150 | High-purity powders for industrial tools. |
Polvos metálicos avanzados | Europa | $110–$160 | ISO-certified powders for precision tooling. |
Asia-Pacific Steel Suppliers | Asia-Pacífico | $90-$140 | Descuentos por volumen para grandes pedidos. |
Recubrimientos industriales en polvo | Global | $120–$170 | Customizable particle sizes and grades. |
Advantages and Limitations of S390 Spherical High-Speed Steel Alloy Powder
Ventajas | Limitaciones |
---|---|
Dureza y resistencia al desgaste excepcionales. | Higher cost compared to lower-grade steels. |
Outstanding thermal stability for hot machining. | Requires precise heat treatment for optimal performance. |
Spherical shape ensures precision in manufacturing. | Moderate corrosion resistance; may need coatings. |
Versatile for multiple industries and applications. | Limited machinability in its hardened state. |
FAQs About S390 Spherical High-Speed Steel Alloy Powder
Pregunta | Respuesta |
---|---|
What is S390 alloy powder used for? | It’s used for cutting tools, molds, and high-wear industrial components. |
¿Por qué es esférica? | The spherical shape improves flowability and ensures consistent deposition. |
¿Es adecuado para la impresión 3D? | Yes, its flowability and particle size make it ideal for additive manufacturing. |
How does it compare to other tool steels? | S390 offers higher hardness and wear resistance than most tool steels. |
Where can I buy S390 alloy powder? | Proveedores como Global Alloy Solutions y Advanced Metal Powders lo ofrecen en todo el mundo. |
Conclusión
S390 Spherical High-Speed Steel Alloy Powder es el ultimate solution for industries that demand durability, precision, and performance. Con su dureza excepcional, estabilidad térmicay resistencia al desgaste, S390 is the go-to material for creating cutting-edge tools, molds, and industrial components.
Whether you’re involved in fabricación aditiva, pulverización térmicao traditional tooling, S390 delivers the reliability and consistency you need to produce high-quality results. Ready to take your projects to the next level? Choose S390 alloy powder—the material that’s built to exceed expectations!
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