AISI 1080 Steel Spherical Powder: The High-Carbon Material You Can Trust

Name: AISI 1080 Steel Spherical Powder:High-Carbon Material Trust
Brand: Met3dp
SKU: met3dp3536
Price: 9 usd
Availability: InStock

When it comes to high-carbon steel powders that combine strength, hardness, and versatility, AISI 1080 Steel Spherical Powder is a material worth exploring. This powder is widely used in industries like additive manufacturing, powder metallurgy, and thermal spraying, offering exceptional performance in applications where wear resistance and durability are crucial. But what makes AISI 1080 Steel Spherical Powder stand out? In this comprehensive guide, we’ll dive deep into its properties, applications, advantages, limitations, and more. Whether you’re a materials engineer, a manufacturer, or simply curious about advanced materials, this article is your go-to resource.

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When it comes to high-carbon steel powders that combine strength, hardness, and versatility, AISI 1080 Steel Spherical Powder is a material worth exploring. This powder is widely used in industries like additive manufacturing, powder metallurgy, and thermal spraying, offering exceptional performance in applications where wear resistance and durability are crucial.

Mais qu'est-ce qui fait que AISI 1080 Steel Spherical Powder stand out? In this comprehensive guide, we’ll dive deep into its properties, applications, advantages, limitations, and more. Whether you’re a materials engineer, a manufacturer, or simply curious about advanced materials, this article is your go-to resource.

Overview of AISI 1080 Steel Spherical Powder

AISI 1080 Steel Spherical Powder is a high-carbon steel powder with approximately 0.80% carbon content. Its spherical shape is achieved through atomization processes, which enhance its flowability and packing density for manufacturing applications. This powder is known for its high hardness, excellent wear resistance, and ability to withstand significant mechanical stress.

Here’s why it’s a favorite in many industries:

High Carbon Content: Offers superior hardness and wear resistance compared to lower-carbon steels.
Forme sphérique : Improves flow characteristics, making it ideal for applications like 3D printing and thermal spraying.
Applications polyvalentes : Used in everything from toolmaking to structural components and wear-resistant coatings.
Cost-Effective Performance: Provides high performance without the price tag of more exotic alloys.

Let’s explore what makes this material so special, starting with its detailed composition and properties.

Chemical Composition and Properties of AISI 1080 Steel Spherical Powder

La performance des AISI 1080 Steel Spherical Powder is rooted in its chemical composition. Each element in the alloy contributes to its unique mechanical properties and suitability for various applications.

Key Composition of AISI 1080 Steel

Élément	Pourcentage (%)	Rôle dans l'alliage
Carbone (C)	0.75–0.88	Increases hardness, wear resistance, and tensile strength.
Manganèse (Mn)	0.60–0.90	Enhances hardness, toughness, and deoxidization pendant la production.
Phosphore (P)	≤ 0.04	Kept low to prevent brittleness in the final product.
Soufre (S)	≤ 0.05	Improves machinability while maintaining ductility.
Fer (Fe)	Équilibre	The base element, providing structural l'intégrité and magnetic properties.

Propriétés mécaniques et physiques

Propriété	Valeur	Explication
Hardness (As-Processed)	~200–240 HB	High hardness suitable for wear-resistant applications.
Densité	~7,85 g/cm³	Ensures durability and strength in finished components.
Résistance à la traction	~750–900 MPa	High strength, making it ideal for structural and load-bearing uses.
Limite d'élasticité	~450 MPa	Resists permanent deformation under stress.
Élongation	~10–15%	Provides moderate ductility for forming and machining.
Point de fusion	~1,480°C	Suitable for high-temperature applications like thermal spraying.

Ces propriétés font que AISI 1080 Steel Spherical Powder an excellent choice for applications requiring a balance of hardness, strength, and cost-effectiveness.

Applications of AISI 1080 Steel Spherical Powder

Où se trouve AISI 1080 Steel Spherical Powder used? Thanks to its high carbon content and exceptional wear resistance, this material has a broad range of applications across various industries.

Utilisations principales

Application	Détails
Fabrication additive	Used in 3D printing to produce durable and strong metal parts.
Métallurgie des poudres	Ideal for creating tools, gears, and high-strength structural components.
Revêtements par pulvérisation thermique	Applied as a protective layer to improve wear and corrosion resistance.
Toolmaking	Perfect for cutting tools, dies, and molds requiring high hardness.
Composants automobiles	Used in engine parts, bearings, and other wear-resistant components.
Matériel de construction	Suitable for heavy-duty machinery parts exposed to high stress and wear.

Whether you’re building tools, machinery, or structural components, AISI 1080 Steel Spherical Powder provides the performance you need.

Spécifications, tailles et normes

To ensure optimal performance, it’s essential to choose the right specifications of AISI 1080 Steel Spherical Powder for your application. Here are the common sizes, grades, and standards associated with this material.

Spécifications et dimensions

Spécifications	Détails
Taille des particules	20–50 µm for additive manufacturing; 50–150 µm for powder metallurgy.
Forme	Sphérique
La pureté	≥99.5%
Normes	Complies with ASTM A510, ISO 5755

These specifications ensure the powder meets the performance requirements of various industries.

Pricing and Suppliers of AISI 1080 Steel Spherical Powder

Le prix des AISI 1080 Steel Spherical Powder depends on factors like particle size, purity, and order volume. Let’s take a look at some common pricing ranges and reliable suppliers.

Fournisseurs et prix

Fournisseur	Price Range (Per Kg)	Localisation	Services complémentaires
Höganäs AB	$60-$90	Suède	Custom particle sizes and technical support.
GKN Métallurgie des poudres	$55-$85	Mondial	Bulk supply for large-scale manufacturing.
Technologie des matériaux Sandvik	$65-$95	Mondial	High-purity powders for industrial applications.
Technologie des charpentiers	$60-$90	ÉTATS-UNIS	Tailored solutions for specific industries.

Advantages and Limitations of AISI 1080 Steel Spherical Powder

Tandis que AISI 1080 Steel Spherical Powder offers many advantages, it’s important to consider its limitations as well.

Avantages

Haute dureté : Provides excellent wear resistance for demanding applications.
Rentable : Offers high performance without the cost of more exotic alloys.
Applications polyvalentes : Suitable for tools, machinery, and structural components.
Good Flowability: Spherical shape ensures smooth handling and efficient processing.
Traitée thermiquement : Can be hardened or tempered to achieve specific properties.

Limites

Low Corrosion Resistance: Not ideal for environments with high moisture or chemicals.
La fragilité : High carbon content can reduce ductility, making it prone to cracking under extreme stress.
Not Lightweight: Higher density compared to aluminum or titanium alloys.

Understanding these factors will help you make an informed decision about whether AISI 1080 Steel Spherical Powder is the right material for your needs.

Comparison of AISI 1080 Steel Powder with Other Materials

Comment les AISI 1080 Steel Spherical Powder compare to other materials? Let’s break it down.

Fonctionnalité	AISI 1080 Steel Powder	Acier inoxydable 316L Poudre	Poudre d'Inconel 718
Dureté	High (~200–240 HB)	Low (~150–200 HB)	High (~250–350 HB)
Résistance à l'usure	Haut	Modéré	Très élevé
Résistance à la corrosion	Faible	Haut	Très élevé
Coût	Faible	Modéré	Haut
Applications	Tools, machinery, construction	Medical, food industry	Aerospace, high-temperature parts

FAQs about AISI 1080 Steel Spherical Powder

Question	Répondre
What is AISI 1080 powder used for?	It’s used in 3D printing, powder metallurgy, and wear-resistant coatings.
Is AISI 1080 powder cost-effective?	Yes, it provides high performance at a reasonable price.
Can AISI 1080 powder be heat-treated?	Absolutely, it can be hardened or tempered for specific applications.
What industries use AISI 1080 powder?	Automotive, construction, and toolmaking are common industries.
How is AISI 1080 powder made?	Produced through atomization to create spherical particles.

Conclusion

AISI 1080 Steel Spherical Powder is a high-performance material that offers exceptional hardness, wear resistance, and versatility. Whether you’re crafting tools, building machinery, or exploring advanced manufacturing techniques like 3D printing, this material delivers reliable performance at an affordable cost.

Still unsure if AISI 1080 Steel Powder is right for you? Reach out to suppliers or consult with industry experts to find the best fit for your specific needs. After all, choosing the right material is the cornerstone of any successful project!

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