S390 Spherical High-Speed Steel Alloy Powder:The Best for High-Wear Industrial Tools
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Overview of S390 Spherical High-Speed Steel Alloy Powder
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you’re crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that’s hard to beat.
Qu'est-ce qui définit S390 apart? It’s a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its forme sphérique des particules, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like Impression 3D, pulvérisation thermiqueet moulage par injection de métaux (MIM).
Ce guide se penche sur les composition, applications, spécificationset avantages of S390 Spherical High-Speed Steel Alloy Powder. Whether you’re a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
What is S390 Spherical High-Speed Steel Alloy Powder?
A la base, S390 Spherical High-Speed Steel Alloy Powder est un premium-grade tool steel powder designed for extreme wear resistance and cutting-edge performance. The “S390” designation represents its high-performance characteristics, and its morphologie sphérique ensures optimal handling and precision during manufacturing.
Imagine a material that combines the toughness of traditional high-speed steels with the precision of modern powder metallurgy. S390 alloy powder is the result of meticulous engineering, capable of withstanding high temperatures, resisting wear, and delivering unparalleled hardness.
Whether you’re creating outils de coupe, moulesou composants industriels, S390’s unique properties make it the material of choice for industries that demand nothing less than perfection.
Composition and Properties of S390 Spherical High-Speed Steel Alloy Powder
Chemical Composition of S390 Alloy Powder
Les performances exceptionnelles des S390 alloy powder can be attributed to its carefully balanced chemical composition. Each element plays a critical role in enhancing its mechanical and physical properties.
| Élément | Composition typique (%) | Rôle dans l'alliage |
|---|---|---|
| Carbone (C) | 1.60–1.70 | Improves hardness and strength. |
| Tungstène (W) | 10.00–11.00 | Enhances wear resistance and hot hardness. |
| Chrome (Cr) | 4.80–5.50 | Provides corrosion resistance and hardenability. |
| Vanadium (V) | 4.80–5.20 | Increases wear resistance and edge retention. |
| Cobalt (Co) | 7.50–8.50 | Improves red hardness and high-temperature strength. |
| Molybdène (Mo) | 1.00–1.50 | Enhances toughness and reduces brittleness. |
| Fer (Fe) | Équilibre | Forms the base structure of the alloy. |
Principales propriétés physiques et mécaniques
| Propriété | Valeur |
|---|---|
| Densité | ~8.3 g/cm³ |
| Dureté (HRC) | 66–68 (after heat treatment) |
| Résistance à la traction | ~2200 MPa |
| Stabilité thermique | Retains properties up to 600°C |
| Capacité d'écoulement | Excellent due to spherical morphology. |
| Résistance à l'usure | Exceptional for high-stress environments. |
| Résistance à la corrosion | Moderate, can be enhanced with coatings. |
Unique Characteristics of S390 Spherical High-Speed Steel Alloy Powder
- Unmatched Hardness: With hardness levels reaching up to 68 HRC, S390 excels in wear resistance, making it ideal for cutting tools and molds.
- Superior Thermal Stability: Retains its properties at high temperatures, ensuring consistent performance in usinage à grande vitesse.
- Spherical Shape for Precision: The spherical particle morphology ensures flux constant, haute densité d'emballageet uniform melting dans l'industrie manufacturière.
- Résistance accrue à l'usure : The combination of tungsten, vanadium, and cobalt makes S390 highly resistant to wear and abrasion.
- Corrosion Résistance : Chromium content provides moderate corrosion resistance, suitable for extended tool life.
Applications of S390 Spherical High-Speed Steel Alloy Powder
Grâce à ses propriétés exceptionnelles, S390 Spherical High-Speed Steel Alloy Powder finds applications across a wide range of industries. Here’s a breakdown of its most common uses:
| L'industrie | Applications |
|---|---|
| Aérospatiale | Turbine blades, wear-resistant components, and precision fasteners. |
| Automobile | High-performance engine parts, gears, and cutting tools. |
| Outillage | Drill bits, end mills, saw blades, and other cutting tools. |
| Fabrication industrielle | Dies, molds, wear-resistant coatings, and machine parts. |
| Fabrication additive | 3D printing of high-strength, wear-resistant components. |
Specifications, Sizes, and Standards for S390 Spherical High-Speed Steel Alloy Powder
| Spécifications | Détails |
|---|---|
| Gamme de taille des particules | 15–45 µm (for 3D printing), 45–150 µm (thermal spraying). |
| Forme | Sphérique, assurant une fluidité et un conditionnement constants. |
| La pureté | ≥99.5% |
| Emballage | Conteneurs scellés sous vide (options 1kg, 5kg, 10kg). |
| Respect des normes | ASTM A600, ISO 9001 for quality assurance. |
Suppliers and Pricing for S390 Spherical High-Speed Steel Alloy Powder
| Nom du fournisseur | Région | Fourchette de prix (USD/kg) | Caractéristiques spéciales |
|---|---|---|---|
| Solutions globales d'alliage | Amérique du Nord | $100-$150 | High-purity powders for industrial tools. |
| Poudres métalliques avancées | L'Europe | $110–$160 | ISO-certified powders for precision tooling. |
| Asia-Pacific Steel Suppliers | Asie-Pacifique | $90-$140 | Remises pour les commandes importantes. |
| Revêtements industriels en poudre | Mondial | $120–$170 | Customizable particle sizes and grades. |
Advantages and Limitations of S390 Spherical High-Speed Steel Alloy Powder
| Avantages | Limites |
|---|---|
| Dureté et résistance à l'usure exceptionnelles. | Higher cost compared to lower-grade steels. |
| Outstanding thermal stability for hot machining. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision in manufacturing. | Moderate corrosion resistance; may need coatings. |
| Versatile for multiple industries and applications. | Limited machinability in its hardened state. |
FAQs About S390 Spherical High-Speed Steel Alloy Powder
| Question | Répondre |
|---|---|
| What is S390 alloy powder used for? | It’s used for cutting tools, molds, and high-wear industrial components. |
| Pourquoi est-elle sphérique ? | The spherical shape improves flowability and ensures consistent deposition. |
| Est-il adapté à l'impression 3D ? | Yes, its flowability and particle size make it ideal for additive manufacturing. |
| How does it compare to other tool steels? | S390 offers higher hardness and wear resistance than most tool steels. |
| Where can I buy S390 alloy powder? | Des fournisseurs tels que Global Alloy Solutions et Advanced Metal Powders en proposent dans le monde entier. |
Conclusion
S390 Spherical High-Speed Steel Alloy Powder est le ultimate solution for industries that demand durability, precision, and performance. Avec son dureté exceptionnelle, stabilité thermiqueet résistance à l'usure, S390 is the go-to material for creating cutting-edge tools, molds, and industrial components.
Whether you’re involved in fabrication additive, pulvérisation thermiqueou traditional tooling, S390 delivers the reliability and consistency you need to produce high-quality results. Ready to take your projects to the next level? Choose S390 alloy powder—the material that’s built to exceed expectations!
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