Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
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Overview of Dievar Spherical Mold Steel Alloy Powder
다음과 같은 경우 high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the 구형 형태 of Dievar powder ensures 최적의 유동성, 균일한 포장 밀도및 일관된 성능 다음과 같은 애플리케이션에서 3D 프린팅, 열 분무및 금속 사출 성형 (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for 까다로운 애플리케이션 like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand 뛰어난 인성, 높은 내마모성및 thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through 가스 분무, a process that delivers particles with round, consistent shapes. This spherical morphology ensures 향상된 유동성에 이상적입니다. 적층 제조 and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of 다이 캐스팅, 사출 성형및 forging dies, yet versatile enough to excel in 최첨단 제조 기술 같은 3D 프린팅.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
| 요소 | 일반적인 구성(%) | 합금에서의 역할 |
|---|---|---|
| 탄소(C) | 0.35–0.40 | Enhances hardness and strength. |
| 크롬(Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
| 몰리브덴(Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
| 바나듐(V) | 0.50–0.80 | Increases wear resistance and edge retention. |
| 실리콘(Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
| 망간(Mn) | 0.60–0.80 | Improves hardenability and toughness. |
| 철(Fe) | 잔액 | Forms the structural base of the alloy. |
주요 물리적 및 기계적 특성
| 속성 | 가치 |
|---|---|
| 밀도 | ~7.8g/cm³ |
| 경도(HRC) | 48–52 (after heat treatment) |
| 인장 강도 | ~1,300 MPa |
| 열 피로 저항 | Exceptional, ideal for high-temperature cycles. |
| 인성 | Superior, even under extreme stress. |
| 내마모성 | Excellent, particularly against abrasive forces. |
| 열 전도성 | High, ensuring efficient heat 소산. |
| 유동성 | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle 무거운 하중 및 기계적 스트레스, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring 공구 수명 연장.
- 높은 내마모성: Dievar resists wear and abrasion, even in harsh environments, ensuring 일관된 성능 시간이 지남에 따라
- Spherical Morphology for Precision: 구형 모양은 다음을 보장합니다. 균일한 포장, 향상된 유동성및 consistent melting, making it ideal for modern manufacturing methods.
- 다용도성: Whether it’s hot-working tools, plastic molds또는 적층 제조, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
| 산업 | 애플리케이션 |
|---|---|
| 툴링 | Injection molds, die-casting dies, and forging tools. |
| 항공우주 | High-strength components and thermal-resistant parts. |
| 자동차 | Engine parts, transmission components, and high-pressure dies. |
| 적층 제조 | 3D printing of high-strength, wear-resistant tools and molds. |
| 산업 제조 | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
| 사양 | 세부 정보 |
|---|---|
| 입자 크기 범위 | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
| 모양 | 구형으로 일관된 유동성과 포장을 보장합니다. |
| 순도 | ≥99.5% |
| 패키징 | 진공 밀폐 용기(1kg, 5kg, 10kg 옵션). |
| 표준 준수 | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
| 공급업체 이름 | 지역 | 가격 범위(USD/kg) | 특별 기능 |
|---|---|---|---|
| 글로벌 합금 솔루션 | 북미 | $80-$120 | High-purity powders for industrial tools. |
| 고급 금속 분말 | 유럽 | $90-$140 | ISO-certified powders for precision tooling. |
| Asia-Pacific Steel Suppliers | 아시아 태평양 | $70–$110 | Competitive pricing with bulk discounts. |
| 산업용 파우더 코팅 | 글로벌 | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
| 장점 | 제한 사항 |
|---|---|
| Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
| Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
| Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
| 질문 | 답변 |
|---|---|
| What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
| 왜 구형인가요? | The spherical shape improves flowability and ensures consistent quality. |
| Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
| How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
| Where can I buy Dievar alloy powder? | 글로벌 합금 솔루션 및 고급 금속 분말과 같은 공급업체는 전 세계에 이를 제공합니다. |
결론
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of 열 피로 저항, 내마모성및 정밀한 유동성 에 필수 불가결합니다. 다이 캐스팅, 사출 성형및 적층 제조.
Whether you’re crafting industrial dies 또는 cutting-edge 3D printed components, Dievar is the material you can trust to deliver 탁월한 결과 every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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