AISI 1080 Steel Spherical Powder: The High-Carbon Material You Can Trust
Düşük MOQ
Farklı ihtiyaçları karşılamak için düşük minimum sipariş miktarı sağlayın.
OEM VE ODM
Benzersiz müşteri ihtiyaçlarını karşılamak için özelleştirilmiş ürünler ve tasarım hizmetleri sağlayın.
Yeterli Stok
Hızlı sipariş işleme ve güvenilir ve verimli hizmet sağlayın.
Müşteri Memnuniyeti
Müşteri memnuniyetini merkeze alarak yüksek kaliteli ürünler sunmak.
bu makaleyi paylaş
İçindekiler
When it comes to high-carbon steel powders that combine strength, hardness, and versatility, AISI 1080 Steel Spherical Powder is a material worth exploring. This powder is widely used in industries like additive manufacturing, powder metallurgy, and thermal spraying, offering exceptional performance in applications where wear resistance and durability are crucial.
Ama ne yapar AISI 1080 Steel Spherical Powder stand out? In this comprehensive guide, we’ll dive deep into its properties, applications, advantages, limitations, and more. Whether you’re a materials engineer, a manufacturer, or simply curious about advanced materials, this article is your go-to resource.
Overview of AISI 1080 Steel Spherical Powder
AISI 1080 Steel Spherical Powder is a high-carbon steel powder with approximately 0.80% carbon content. Its spherical shape is achieved through atomization processes, which enhance its flowability and packing density for manufacturing applications. This powder is known for its high hardness, excellent wear resistance, and ability to withstand significant mechanical stress.
Here’s why it’s a favorite in many industries:
- High Carbon Content: Offers superior hardness and wear resistance compared to lower-carbon steels.
- Küresel Şekil: Improves flow characteristics, making it ideal for applications like 3D printing and thermal spraying.
- Çok Yönlü Uygulamalar: Used in everything from toolmaking to structural components and wear-resistant coatings.
- Cost-Effective Performance: Provides high performance without the price tag of more exotic alloys.
Let’s explore what makes this material so special, starting with its detailed composition and properties.
Chemical Composition and Properties of AISI 1080 Steel Spherical Powder
Performansı AISI 1080 Steel Spherical Powder is rooted in its chemical composition. Each element in the alloy contributes to its unique mechanical properties and suitability for various applications.
Key Composition of AISI 1080 Steel
| Element | Yüzde (%) | Alaşımdaki Rolü |
|---|---|---|
| Karbon (C) | 0.75–0.88 | Increases hardness, wear resistance, and tensile strength. |
| Manganez (Mn) | 0.60–0.90 | Enhances hardness, toughness, and deoxidization üretim sırasında. |
| Fosfor (P) | ≤ 0.04 | Kept low to prevent brittleness in the final product. |
| Sülfür (S) | ≤ 0.05 | Improves machinability while maintaining ductility. |
| Demir (Fe) | Denge | The base element, providing structural bütünlük and magnetic properties. |
Mekanik ve Fiziksel Özellikler
| Mülkiyet | Değer | Açıklama |
|---|---|---|
| Hardness (As-Processed) | ~200–240 HB | High hardness suitable for wear-resistant applications. |
| Yoğunluk | ~7,85 g/cm³ | Ensures durability and strength in finished components. |
| Çekme Dayanımı | ~750–900 MPa | High strength, making it ideal for structural and load-bearing uses. |
| Akma Dayanımı | ~450 MPa | Resists permanent deformation under stress. |
| Uzama | ~10–15% | Provides moderate ductility for forming and machining. |
| Erime Noktası | ~1,480°C | Suitable for high-temperature applications like thermal spraying. |
Bu özellikler AISI 1080 Steel Spherical Powder an excellent choice for applications requiring a balance of hardness, strength, and cost-effectiveness.
Applications of AISI 1080 Steel Spherical Powder
Nerede? AISI 1080 Steel Spherical Powder used? Thanks to its high carbon content and exceptional wear resistance, this material has a broad range of applications across various industries.
Birincil Kullanımlar
| Uygulama | Detaylar |
|---|---|
| Katmanlı Üretim | Used in 3D printing to produce durable and strong metal parts. |
| Toz Metalurjisi | Ideal for creating tools, gears, and high-strength structural components. |
| Termal Sprey Kaplamalar | Applied as a protective layer to improve wear and corrosion resistance. |
| Toolmaking | Perfect for cutting tools, dies, and molds requiring high hardness. |
| Otomotiv Bileşenleri | Used in engine parts, bearings, and other wear-resistant components. |
| İnşaat Ekipmanları | Suitable for heavy-duty machinery parts exposed to high stress and wear. |
Whether you’re building tools, machinery, or structural components, AISI 1080 Steel Spherical Powder provides the performance you need.
Teknik Özellikler, Boyutlar ve Standartlar
To ensure optimal performance, it’s essential to choose the right specifications of AISI 1080 Steel Spherical Powder for your application. Here are the common sizes, grades, and standards associated with this material.
Özellikler ve Boyutlar
| Şartname | Detaylar |
|---|---|
| Parçacık Boyutu | 20–50 µm for additive manufacturing; 50–150 µm for powder metallurgy. |
| Şekil | Küresel |
| Saflık | ≥99,5% |
| Standartlar | Complies with ASTM A510, ISO 5755 |
These specifications ensure the powder meets the performance requirements of various industries.
Pricing and Suppliers of AISI 1080 Steel Spherical Powder
Fiyatı AISI 1080 Steel Spherical Powder depends on factors like particle size, purity, and order volume. Let’s take a look at some common pricing ranges and reliable suppliers.
Tedarikçiler ve Fiyatlandırma
| Tedarikçi | Price Range (Per Kg) | Konum | Ek Hizmetler |
|---|---|---|---|
| Höganäs AB | $60-$90 | İsveç | Custom particle sizes and technical support. |
| GKN Toz Metalurjisi | $55-$85 | Küresel | Bulk supply for large-scale manufacturing. |
| Sandvik Malzeme Teknolojisi | $65-$95 | Küresel | High-purity powders for industrial applications. |
| Marangoz Teknolojisi | $60-$90 | ABD | Tailored solutions for specific industries. |
Advantages and Limitations of AISI 1080 Steel Spherical Powder
Bir yandan AISI 1080 Steel Spherical Powder offers many advantages, it’s important to consider its limitations as well.
Avantajlar
- Yüksek Sertlik: Provides excellent wear resistance for demanding applications.
- Uygun Maliyetli: Offers high performance without the cost of more exotic alloys.
- Çok Yönlü Uygulamalar: Suitable for tools, machinery, and structural components.
- Good Flowability: Spherical shape ensures smooth handling and efficient processing.
- Isıl İşlem Uygulanabilir: Can be hardened or tempered to achieve specific properties.
Sınırlamalar
- Low Corrosion Resistance: Not ideal for environments with high moisture or chemicals.
- Kırılganlık: High carbon content can reduce ductility, making it prone to cracking under extreme stress.
- Not Lightweight: Higher density compared to aluminum or titanium alloys.
Understanding these factors will help you make an informed decision about whether AISI 1080 Steel Spherical Powder is the right material for your needs.
Comparison of AISI 1080 Steel Powder with Other Materials
Nasıl oluyor da AISI 1080 Steel Spherical Powder compare to other materials? Let’s break it down.
| Özellik | AISI 1080 Steel Powder | 316L Paslanmaz Çelik Toz | Inconel 718 Toz |
|---|---|---|---|
| Sertlik | High (~200–240 HB) | Low (~150–200 HB) | High (~250–350 HB) |
| Aşınma Direnci | Yüksek | Orta düzeyde | Çok Yüksek |
| Korozyon Direnci | Düşük | Yüksek | Çok Yüksek |
| Maliyet | Düşük | Orta düzeyde | Yüksek |
| Uygulamalar | Tools, machinery, construction | Medical, food industry | Aerospace, high-temperature parts |
FAQs about AISI 1080 Steel Spherical Powder
| Soru | Cevap |
|---|---|
| What is AISI 1080 powder used for? | It’s used in 3D printing, powder metallurgy, and wear-resistant coatings. |
| Is AISI 1080 powder cost-effective? | Yes, it provides high performance at a reasonable price. |
| Can AISI 1080 powder be heat-treated? | Absolutely, it can be hardened or tempered for specific applications. |
| What industries use AISI 1080 powder? | Automotive, construction, and toolmaking are common industries. |
| How is AISI 1080 powder made? | Produced through atomization to create spherical particles. |
Sonuç
AISI 1080 Steel Spherical Powder is a high-performance material that offers exceptional hardness, wear resistance, and versatility. Whether you’re crafting tools, building machinery, or exploring advanced manufacturing techniques like 3D printing, this material delivers reliable performance at an affordable cost.
Still unsure if AISI 1080 Steel Powder is right for you? Reach out to suppliers or consult with industry experts to find the best fit for your specific needs. After all, choosing the right material is the cornerstone of any successful project!
Belki daha fazlasını öğrenmek istersiniz, lütfen bizimle iletişime geçin
Son Fiyat Alın
Met3DP Hakkında
Ürün Kategorisi
SICAK SATIŞ
BİZE ULAŞIN
Herhangi bir sorunuz var mı? Bize şimdi mesaj gönderin! Mesajınızı aldıktan sonra tüm ekibimizle talebinize hizmet edeceğiz.
3D Baskı ve Katmanlı Üretim için Metal Tozları
ÜRÜN
cONTACT BİLGİLERİ
- Qingdao Şehri, Shandong, Çin
- [email protected]
- [email protected]
- +86 19116340731