S390 Spherical High-Speed Steel Alloy Powder:The Best for High-Wear Industrial Tools
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Overview of S390 Spherical High-Speed Steel Alloy Powder
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you’re crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that’s hard to beat.
Ne ayarlar S390 apart? It’s a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its küresel parçacık şekli, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D baskı, termal püskürtmeve metal enjeksiyon kalıplama (MIM).
Bu kılavuz, aşağıdaki konuların derinine inmektedir Kompozisyon, uygulamalar, spesifikasyonlarve avantajlar of S390 Spherical High-Speed Steel Alloy Powder. Whether you’re a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
What is S390 Spherical High-Speed Steel Alloy Powder?
Özünde, S390 Spherical High-Speed Steel Alloy Powder bir premium-grade tool steel powder designed for extreme wear resistance and cutting-edge performance. The “S390” designation represents its high-performance characteristics, and its küresel morfoloji ensures optimal handling and precision during manufacturing.
Imagine a material that combines the toughness of traditional high-speed steels with the precision of modern powder metallurgy. S390 alloy powder is the result of meticulous engineering, capable of withstanding high temperatures, resisting wear, and delivering unparalleled hardness.
Whether you’re creating kesici aletler, KALIPLARveya endüstri̇yel bi̇leşenler, S390’s unique properties make it the material of choice for industries that demand nothing less than perfection.
Composition and Properties of S390 Spherical High-Speed Steel Alloy Powder
Chemical Composition of S390 Alloy Powder
Olağanüstü performans S390 alloy powder can be attributed to its carefully balanced chemical composition. Each element plays a critical role in enhancing its mechanical and physical properties.
| Element | Tipik Bileşim (%) | Alaşımdaki Rolü |
|---|---|---|
| Karbon (C) | 1.60–1.70 | Improves hardness and strength. |
| Tungsten (W) | 10.00–11.00 | Enhances wear resistance and hot hardness. |
| Krom (Cr) | 4.80–5.50 | Provides corrosion resistance and hardenability. |
| Vanadyum (V) | 4.80–5.20 | Increases wear resistance and edge retention. |
| Kobalt (Co) | 7.50–8.50 | Improves red hardness and high-temperature strength. |
| Molibden (Mo) | 1.00–1.50 | Enhances toughness and reduces brittleness. |
| Demir (Fe) | Denge | Forms the base structure of the alloy. |
Temel Fiziksel ve Mekanik Özellikler
| Mülkiyet | Değer |
|---|---|
| Yoğunluk | ~8.3 g/cm³ |
| Sertlik (HRC) | 66–68 (after heat treatment) |
| Çekme Dayanımı | ~2200 MPa |
| Termal Kararlılık | Retains properties up to 600°C |
| Akışkanlık | Excellent due to spherical morphology. |
| Aşınma Direnci | Exceptional for high-stress environments. |
| Korozyon Direnci | Moderate, can be enhanced with coatings. |
Unique Characteristics of S390 Spherical High-Speed Steel Alloy Powder
- Unmatched Hardness: With hardness levels reaching up to 68 HRC, S390 excels in wear resistance, making it ideal for cutting tools and molds.
- Superior Thermal Stability: Retains its properties at high temperatures, ensuring consistent performance in yüksek hizli i̇şleme.
- Spherical Shape for Precision: The spherical particle morphology ensures tutarlı akış, yüksek paketleme yoğunluğuve uniform melting üretimde.
- Geliştirilmiş Aşınma Direnci: The combination of tungsten, vanadium, and cobalt makes S390 highly resistant to wear and abrasion.
- Korozyon Direnç: Chromium content provides moderate corrosion resistance, suitable for extended tool life.
Applications of S390 Spherical High-Speed Steel Alloy Powder
Olağanüstü özellikleri sayesinde, S390 Spherical High-Speed Steel Alloy Powder finds applications across a wide range of industries. Here’s a breakdown of its most common uses:
| Endüstri | Uygulamalar |
|---|---|
| Havacılık ve Uzay | Turbine blades, wear-resistant components, and precision fasteners. |
| Otomotiv | High-performance engine parts, gears, and cutting tools. |
| Aletler | Drill bits, end mills, saw blades, and other cutting tools. |
| Endüstriyel Üretim | Dies, molds, wear-resistant coatings, and machine parts. |
| Katmanlı Üretim | 3D printing of high-strength, wear-resistant components. |
Specifications, Sizes, and Standards for S390 Spherical High-Speed Steel Alloy Powder
| Şartname | Detaylar |
|---|---|
| Partikül Boyut Aralığı | 15–45 µm (for 3D printing), 45–150 µm (thermal spraying). |
| Şekil | Küresel, tutarlı akışkanlık ve paketleme sağlar. |
| Saflık | ≥99,5% |
| Paketleme | Vakum mühürlü kaplar (1kg, 5kg, 10kg seçenekleri). |
| Standartlara Uygunluk | ASTM A600, ISO 9001 for quality assurance. |
Suppliers and Pricing for S390 Spherical High-Speed Steel Alloy Powder
| Tedarikçi Adı | Bölge | Fiyat Aralığı (USD/kg) | Özel Özellikler |
|---|---|---|---|
| Global Alaşım Çözümleri | Kuzey Amerika | $100-$150 | High-purity powders for industrial tools. |
| Gelişmiş Metal Tozları | Avrupa | $110–$160 | ISO-certified powders for precision tooling. |
| Asia-Pacific Steel Suppliers | Asya-Pasifik | $90-$140 | Büyük siparişler için toplu indirimler. |
| Endüstriyel Toz Boyalar | Küresel | $120–$170 | Customizable particle sizes and grades. |
Advantages and Limitations of S390 Spherical High-Speed Steel Alloy Powder
| Avantajlar | Sınırlamalar |
|---|---|
| Olağanüstü sertlik ve aşınma direnci. | Higher cost compared to lower-grade steels. |
| Outstanding thermal stability for hot machining. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision in manufacturing. | Moderate corrosion resistance; may need coatings. |
| Versatile for multiple industries and applications. | Limited machinability in its hardened state. |
FAQs About S390 Spherical High-Speed Steel Alloy Powder
| Soru | Cevap |
|---|---|
| What is S390 alloy powder used for? | It’s used for cutting tools, molds, and high-wear industrial components. |
| Neden küresel? | The spherical shape improves flowability and ensures consistent deposition. |
| 3D baskı için uygun mu? | Yes, its flowability and particle size make it ideal for additive manufacturing. |
| How does it compare to other tool steels? | S390 offers higher hardness and wear resistance than most tool steels. |
| Where can I buy S390 alloy powder? | Global Alloy Solutions ve Advanced Metal Powders gibi tedarikçiler bunu dünya çapında sunmaktadır. |
Sonuç
S390 Spherical High-Speed Steel Alloy Powder bu ultimate solution for industries that demand durability, precision, and performance. Onunla olağanüstü sertlik, termal kararlılıkve aşınma direnci, S390 is the go-to material for creating cutting-edge tools, molds, and industrial components.
Whether you’re involved in eklemeli üretim, termal püskürtmeveya traditional tooling, S390 delivers the reliability and consistency you need to produce high-quality results. Ready to take your projects to the next level? Choose S390 alloy powder—the material that’s built to exceed expectations!
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