Carbonyl Iron Powder: The Ultimate Material for Advanced Tech
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目次
Carbonyl Iron Powder (CIP) is a highly pure and versatile material that has found a place in industries ranging from electronics and automotive to medicine and metallurgy. Its unique properties, such as excellent purity, fine particle size, and magnetic characteristics, make it an indispensable material for a wide range of applications. Whether you’re manufacturing soft magnetic components, magnetic inks, or dietary supplements, carbonyl iron powder is a game-changing material you need to explore.
この包括的なガイドでは、以下について深く掘り下げていく。 カルボニル鉄粉を覆っている。 組成、特性、用途、仕様、価格, and much more. We’ll also explore its 利点と限界, compare it to alternative materials, and answer common questions to help you understand why it’s a preferred choice across industries.
概要
What is Carbonyl Iron Powder?
その核心は カルボニル鉄粉 is a highly pure form of iron, typically produced by the thermal decomposition of iron pentacarbonyl (Fe(CO)₅). This process results in ultra-fine, spherical iron particles with excellent purity and uniformity. The powder is characterized by its small particle size (sub-micron to a few microns), 高表面積そして 軟磁性, making it a versatile material for industrial and scientific applications.
Think of it as the “Swiss Army knife” of metallic powders: lightweight, magnetic, and easy to adapt for various needs. Whether you’re creating electromagnetic shielding for your latest gadget or fortifying your dietary supplement with iron, carbonyl iron powder delivers.
主な特徴
なぜなのか？ カルボニル鉄粉 so popular? Here are its standout features:
- 高純度: Contains over 97% pure iron, with minimal impurities.
- 粒子径: Offers particle sizes as small as 1 micron, ensuring smooth processing.
- Soft Magnetic Properties: Ideal for electromagnetic shielding, transformers, and inductors.
- 球形: Uniform particles enhance 充填密度 and flowability.
- 汎用性: Suitable for applications in electronics, metallurgy, medicine, and more.
組成と特性
Let’s take a closer look at the 化学成分 そして 物性 that make Carbonyl Iron Powder so unique.
化学組成
| コンポーネント | 典型的な割合（%） | 役割 |
|---|---|---|
| 鉄（Fe） | ≥ 97% | Base material, provides magnetic properties. |
| カーボン（C） | ≤ 0.5% | Residual carbon from the decomposition process. |
| 酸素 (O) | ≤ 0.1% | Traces from oxidation during processing. |
| 窒素（N） | ≤ 0.05% | Minimal impurity. |
Physical and Magnetic Properties
| プロパティ | 価値 | 意義 |
|---|---|---|
| 粒子径 | 1-10 µm | Fine particles enable high packing density and smooth dispersion. |
| 密度 | ~7.86 g/cm³ | Dense, high-performance material. |
| 融点 | ~1,538°C | High-temperature resistance for demanding applications. |
| 透磁率 | 高い | Excellent for electromagnetic shielding and soft magnetic materials. |
| 表面積 | 0.5–2.0 m²/g | High surface area enhances reactivity in chemical and catalytic uses. |
| 流動性 | 球形で優れている | Smooth processing in manufacturing and additive applications. |
の組み合わせである。 磁気特性, 小粒径そして 高純度 makes Carbonyl Iron Powder a standout material for industries requiring precision and performance.
アプリケーション
その多用途性のおかげだ、 カルボニル鉄粉 is used across a wide range of industries. Let’s explore some of its most common applications.
主な用途
| 産業 | 申し込み |
|---|---|
| エレクトロニクス | Electromagnetic shielding, inductors, and transformers. |
| 自動車 | Soft magnetic components, fuel injection systems, and brake pads. |
| 薬 | Iron supplements for treating anemia and fortifying foods. |
| 冶金学 | Powder metallurgy for precision parts and high-performance alloys. |
| 3Dプリンティング | Additive manufacturing of lightweight, high-strength components. |
| 化学工業 | Catalysts and chemical reactions requiring high-purity iron. |
例えば エレクトロニクス, Carbonyl Iron Powder is used to create electromagnetic shielding materials that block unwanted radiation in smartphones, laptops, and other devices. Meanwhile, in 医学, its bioavailability makes it an excellent source of dietary iron for treating iron deficiency.
仕様、サイズ、規格
正しい選択 仕様書 for Carbonyl Iron Powder is essential to ensure optimal performance in your application. Here’s a breakdown of the typical sizes, grades, and standards.
Specifications of Carbonyl Iron Powder
| 仕様 | 詳細 |
|---|---|
| 粒子径 | 1–10 µm (available in custom sizes). |
| 純度 | ≥97% |
| 形 | 球形 |
| グレード | CIP-S (Standard), CIP-H (High Purity), CIP-F (Fine Particle). |
| 規格 | ASTM E1941 (Iron Powders), ISO 9001 (Quality Certification). |
について 球形 そして 小粒径 ensure smooth processing, making it suitable for precision applications like アディティブ・マニュファクチャリング そして 粉末冶金.
Pricing and Suppliers of Carbonyl Iron Powder
のコスト カルボニル鉄粉 などによって異なる。 purity, particle sizeそして 注文数量. Below is a summary of popular suppliers and price ranges.
サプライヤーと価格詳細
| サプライヤー | Price Range (Per Kg) | 所在地 | 追加サービス |
|---|---|---|---|
| BASF | $50–$150 | グローバル | Custom grades and technical support. |
| Sintez-CIP | $30–$100 | ロシア | 大量注文のための競争力のある価格。 |
| JFEスチール株式会社 | $40–$120 | 日本 | 工業用高品質パウダー。 |
| CNPC 粉末グループ | $20–$80 | 中国 | Large-scale production and global shipping. |
Prices typically fluctuate based on bulk purchase discounts, カスタム仕様そして 送料.
Advantages and Limitations of Carbonyl Iron Powder
どんな素材でもそうだ、 カルボニル鉄粉 has its strengths and weaknesses. Let’s compare its advantages and limitations.
利点と限界
| メリット | 制限事項 |
|---|---|
| High purity ensures consistent performance in critical applications. | Higher cost compared to conventional iron powders. |
| Fine particle size enables precision manufacturing. | Requires specialized handling to avoid oxidation. |
| Excellent magnetic properties for electromagnetic shielding. | Limited availability for ultra-high-purity grades. |
| Versatile across industries from electronics to medicine. | May require post-processing for specific applications. |
For most users, the 利点は制限をはるかに上回る, especially in high-performance applications where purity and precision は譲れない。
FAQs About Carbonyl Iron Powder
| 質問 | 答え |
|---|---|
| What is Carbonyl Iron Powder used for? | Electronics, medicine, automotive, metallurgy, and chemical industries. |
| How is Carbonyl Iron Powder produced? | By thermal decomposition of iron pentacarbonyl (Fe(CO)₅). |
| What makes it different from regular iron powder? | Higher purity, finer particle size, and superior magnetic properties. |
| Is it safe for use in dietary supplements? | Yes, it’s widely used as a bioavailable source of dietary iron. |
| 価格帯は？ | Prices range from $20 to $150 per kilogram, depending on specifications. |
結論
カルボニル鉄粉 is a versatile, high-performance material that plays a critical role in industries ranging from エレクトロニクス への 医学.その卓越した purity, magnetic propertiesそして 微粒子 make it a go-to choice for manufacturers and researchers alike.
Whether you’re creating 電磁シールド, producing dietary supplements, or exploring アディティブ・マニュファクチャリング, Carbonyl Iron Powder offers unmatched performance and reliability. Ready to take your projects to the next level? Explore the possibilities with カルボニル鉄粉 今日
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