S41500 Spherical Stainless Steel Alloy Powder: A Must-Have for Precision Manufacturing
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If you’re searching for a high-performance material with exceptional strength, corrosion resistance, and versatility, S41500 Spherical Stainless Steel Alloy Powder might just be the perfect solution. This precipitation-hardened stainless steel alloy, also known as Custom 415, is specially engineered for applications requiring a combination of durability, toughness, and machinability. Its 球形, achieved through advanced atomization processes, makes it ideal for modern manufacturing methods like アディティブ・マニュファクチャリング（3Dプリント）, 粉末冶金そして 溶射皮膜.
このガイドでは、以下について知っておくべきことをすべて説明する。 S41500 Stainless Steel Powder—from its properties and applications to its advantages, limitations, pricing, and more. Let’s dive into the details.
Overview of S41500 Spherical Stainless Steel Alloy Powder
S41500 is a martensitic precipitation-hardening stainless steel that combines high strength, excellent corrosion resistance, and good toughness. Its spherical powder form ensures superior flowability, making it perfect for 精密製造 processes where consistency and accuracy are critical.
主な特徴 S41500 Spherical Stainless Steel Alloy Powder
- 高強度: Exceptional tensile and yield strength, even in extreme conditions.
- 耐食性: Performs well in mildly corrosive and oxidizing environments.
- 球形: Guarantees excellent powder flowability and uniformity in applications like 3D printing.
- 熱処理可能: Achieves enhanced mechanical properties through heat treatment.
- 耐摩耗性: Handles abrasive environments, extending the lifespan of components.
しかし、何がそうさせるのか。 S41500 Stainless Steel Alloy Powder truly stand out? Let’s break down its composition and properties.
Chemical Composition and Properties of S41500 Spherical Stainless Steel Alloy Powder
The performance and versatility of S41500 stem from its carefully balanced chemical composition and exceptional mechanical properties. Each element plays a significant role in achieving the alloy’s unique characteristics.
化学組成 S41500 Spherical Stainless Steel Alloy Powder
| エレメント | パーセント（%） | 合金における目的 |
|---|---|---|
| 鉄（Fe） | バランス | Forms the base structure of the alloy, providing overall durability. |
| クロム（Cr） | 11.5–13.5 | 耐食性と耐酸化性を高める。 |
| ニッケル（Ni） | 3.5–5.5 | Improves toughness and resistance to stress corrosion cracking. |
| カーボン（C） | ≤0.05 | Enhances strength and hardness without compromising corrosion resistance. |
| モリブデン (Mo) | 0.5-1.5 | Improves pitting resistance and overall corrosion resistance. |
| リン (P) | ≤0.040 | Controlled to maintain machinability and prevent 脆性. |
| 硫黄（S） | ≤0.030 | Improves machinability without significantly affecting mechanical strength. |
Mechanical and Physical Properties of S41500 Spherical Stainless Steel Alloy Powder
| プロパティ | 価値 | 説明 |
|---|---|---|
| 密度 | ~7.7 g/cm³ | Ensures the material’s structural integrity. |
| 引張強度 | ~1,200–1,400 MPa | High strength for demanding applications. |
| 降伏強度 | ~1,000 MPa | Provides resistance against permanent deformation under stress. |
| Hardness (Hardened) | ~40–45 HRC | Excellent wear and abrasion resistance. |
| 伸び | ~12–15% | Offers sufficient ductility for forming and machining. |
| 耐食性 | 中～高 | Suitable for mildly corrosive environments and industrial applications. |
| 融点 | ~1,400°C | Handles high-temperature environments effectively. |
これらの特性により S41500 Stainless Steel Powder a reliable choice for components requiring both strength and durability.
Applications of S41500 Spherical Stainless Steel Alloy Powder
そのユニークな特性の組み合わせのおかげだ、 S41500 Stainless Steel Powder is widely used across multiple industries. Its versatility makes it suitable for applications ranging from aerospace components to medical tools.
一般的なアプリケーション S41500 Spherical Stainless Steel Alloy Powder
| 申し込み | 説明 |
|---|---|
| 航空宇宙部品 | Used in structural parts, fasteners, and turbine blades for aircraft. |
| 医療機器 | Ideal for surgical instruments and dental tools due to its strength and corrosion resistance. |
| 自動車産業 | Suitable for gears, shafts, and high-stress engine components. |
| 石油・ガス機器 | Performs well in tools and components exposed to harsh environments. |
| アディティブ・マニュファクチャリング | Perfect for 3D printing complex, high-strength parts. |
| 工業用工具 | Commonly used in molding tools, dies, and cutting instruments. |
These applications highlight the versatility and reliability of S41500 Stainless Steel Powder in both traditional and modern manufacturing processes.
仕様、サイズ、規格 S41500 Spherical Stainless Steel Alloy Powder
選択時 S41500 Stainless Steel Powder, it’s crucial to ensure that the material meets the required specifications and adheres to industry standards.
仕様 S41500 Spherical Stainless Steel Alloy Powder
| 仕様 | 詳細 |
|---|---|
| 粒子径 | 15–45 µm for additive manufacturing; 45–150 µm for powder metallurgy. |
| 純度 | ≥99.5%以上 |
| 形 | 球形 |
| 規格 | Conforms to ASTM A564 and AMS 5618 standards. |
These specifications ensure compatibility with a wide range of manufacturing techniques and applications.
Pricing and Suppliers of S41500 Spherical Stainless Steel Alloy Powder
のコスト S41500 Stainless Steel Powder varies based on several factors, including particle size, order volume, and supplier location. Below is an overview of leading suppliers and their pricing trends.
サプライヤーと価格 S41500 Spherical Stainless Steel Alloy Powder
| サプライヤー | Price Range (Per Kg) | 所在地 | 追加サービス |
|---|---|---|---|
| ヘガネスAB | $80-$120 | スウェーデン | Custom particle sizes, technical support. |
| カーペンター添加剤 | $90-$130 | アメリカ | Specialized powders for additive manufacturing. |
| 先端金属粉末 | $75-$110 | グローバル | Custom solutions for various industries. |
| サンドビック・マテリアル・テクノロジー | $85–$125 | グローバル | High-purity powders for precision applications. |
Pricing depends on the supplier, order size, and specific material grade.
の利点と限界 S41500 Spherical Stainless Steel Alloy Powder
No material is without its pros and cons. Let’s break down the advantages and limitations of S41500 Stainless Steel Powder.
メリット
- 高強度: Perfect for demanding applications with high mechanical stress.
- 耐食性: Performs well in mildly corrosive and oxidizing environments.
- 球形: Ensures consistent flowability and packing density for precision manufacturing.
- 熱処理可能: Can be hardened to achieve superior mechanical properties.
制限事項
- より高いコスト: More expensive than standard stainless steel powders like SS410.
- 中程度の耐食性: Less resistant than austenitic stainless steels like SS316 in highly corrosive environments.
- 熱処理が必要: Maximum strength and hardness can only be achieved after proper heat treatment.
FAQs About S41500 Spherical Stainless Steel Alloy Powder
| 質問 | 答え |
|---|---|
| What is S41500 powder used for? | It’s used in aerospace, medical, automotive, and industrial tooling applications. |
| なぜ球形が重要なのか？ | It ensures better flowability, packing density, and uniformity in manufacturing. |
| Can S41500 be used for 3D printing? | Yes, its properties and shape make it ideal for additive manufacturing. |
| What is the price of S41500 powder? | Prices range from $75 to $130 per kilogram, depending on specifications. |
| How does S41500 compare to SS316? | S41500 offers higher strength but lower corrosion resistance compared to SS316. |
結論
S41500 Spherical Stainless Steel Alloy Powder is a versatile, high-performance material that combines strength, corrosion resistance, and precision. Whether you’re manufacturing aerospace components, medical tools, or industrial equipment, S41500 Stainless Steel Powder delivers reliable performance in even the most demanding applications.
By understanding its properties, applications, and limitations, you can make an informed decision about whether S41500 is the right fit for your project. Reach out to trusted suppliers to get the best specifications for your needs and explore the full potential of this exceptional material.
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