S41500 Spherical Stainless Steel Alloy Powder: A Must-Have for Precision Manufacturing
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If you’re searching for a high-performance material with exceptional strength, corrosion resistance, and versatility, S41500 Spherical Stainless Steel Alloy Powder might just be the perfect solution. This precipitation-hardened stainless steel alloy, also known as Custom 415, is specially engineered for applications requiring a combination of durability, toughness, and machinability. Its сферическая форма, achieved through advanced atomization processes, makes it ideal for modern manufacturing methods like аддитивное производство (3D-печать), порошковая металлургия, и термическое напыление покрытий.
В этом руководстве мы расскажем обо всем, что вам нужно знать о S41500 Stainless Steel Powder—from its properties and applications to its advantages, limitations, pricing, and more. Let’s dive into the details.
Overview of S41500 Spherical Stainless Steel Alloy Powder
S41500 is a martensitic precipitation-hardening stainless steel that combines high strength, excellent corrosion resistance, and good toughness. Its spherical powder form ensures superior flowability, making it perfect for точное производство processes where consistency and accuracy are critical.
Ключевые особенности S41500 Spherical Stainless Steel Alloy Powder
- Высокая прочность: Exceptional tensile and yield strength, even in extreme conditions.
- Коррозионная стойкость: Performs well in mildly corrosive and oxidizing environments.
- Сферическая форма: Guarantees excellent powder flowability and uniformity in applications like 3D printing.
- Термообработанный: Achieves enhanced mechanical properties through heat treatment.
- Износостойкость: Handles abrasive environments, extending the lifespan of components.
Но что делает S41500 Stainless Steel Alloy Powder truly stand out? Let’s break down its composition and properties.
Chemical Composition and Properties of S41500 Spherical Stainless Steel Alloy Powder
The performance and versatility of S41500 stem from its carefully balanced chemical composition and exceptional mechanical properties. Each element plays a significant role in achieving the alloy’s unique characteristics.
Химический состав S41500 Spherical Stainless Steel Alloy Powder
| Элемент | Процент (%) | Назначение в сплаве |
|---|---|---|
| Железо (Fe) | Баланс | Forms the base structure of the alloy, providing overall durability. |
| Хром (Cr) | 11.5–13.5 | Повышает коррозионную стойкость и устойчивость к окислению. |
| Никель (Ni) | 3.5–5.5 | Improves toughness and resistance to stress corrosion cracking. |
| Углерод (C) | ≤0.05 | Enhances strength and hardness without compromising corrosion resistance. |
| Молибден (Mo) | 0.5-1.5 | Improves pitting resistance and overall corrosion resistance. |
| Фосфор (P) | ≤0.040 | Controlled to maintain machinability and prevent хрупкость. |
| Сера (S) | ≤0.030 | Improves machinability without significantly affecting mechanical strength. |
Mechanical and Physical Properties of S41500 Spherical Stainless Steel Alloy Powder
| Недвижимость | Значение | Пояснение |
|---|---|---|
| Плотность | ~7.7 g/cm³ | Ensures the material’s structural integrity. |
| Прочность на разрыв | ~1,200–1,400 MPa | High strength for demanding applications. |
| Предел текучести | ~1,000 МПа | Provides resistance against permanent deformation under stress. |
| Hardness (Hardened) | ~40–45 HRC | Excellent wear and abrasion resistance. |
| Удлинение | ~12–15% | Offers sufficient ductility for forming and machining. |
| Коррозионная стойкость | От умеренного до высокого | Suitable for mildly corrosive environments and industrial applications. |
| Температура плавления | ~1,400°C | Handles high-temperature environments effectively. |
Эти свойства делают S41500 Stainless Steel Powder a reliable choice for components requiring both strength and durability.
Applications of S41500 Spherical Stainless Steel Alloy Powder
Благодаря уникальному сочетанию свойств, S41500 Stainless Steel Powder is widely used across multiple industries. Its versatility makes it suitable for applications ranging from aerospace components to medical tools.
Общие применения S41500 Spherical Stainless Steel Alloy Powder
| Приложение | Описание |
|---|---|
| Аэрокосмические компоненты | Used in structural parts, fasteners, and turbine blades for aircraft. |
| Медицинские приборы | Ideal for surgical instruments and dental tools due to its strength and corrosion resistance. |
| Автомобильная промышленность | Suitable for gears, shafts, and high-stress engine components. |
| Нефтегазовое оборудование | Performs well in tools and components exposed to harsh environments. |
| Аддитивное производство | Perfect for 3D printing complex, high-strength parts. |
| Промышленная оснастка | Commonly used in molding tools, dies, and cutting instruments. |
These applications highlight the versatility and reliability of S41500 Stainless Steel Powder in both traditional and modern manufacturing processes.
Спецификации, размеры и стандарты для S41500 Spherical Stainless Steel Alloy Powder
При выборе S41500 Stainless Steel Powder, it’s crucial to ensure that the material meets the required specifications and adheres to industry standards.
Технические характеристики S41500 Spherical Stainless Steel Alloy Powder
| Спецификация | Подробности |
|---|---|
| Размер частиц | 15–45 µm for additive manufacturing; 45–150 µm for powder metallurgy. |
| Чистота | ≥99,5% |
| Форма | Сферическая |
| Стандарты | Conforms to ASTM A564 and AMS 5618 standards. |
These specifications ensure compatibility with a wide range of manufacturing techniques and applications.
Pricing and Suppliers of S41500 Spherical Stainless Steel Alloy Powder
Стоимость S41500 Stainless Steel Powder varies based on several factors, including particle size, order volume, and supplier location. Below is an overview of leading suppliers and their pricing trends.
Поставщики и ценообразование S41500 Spherical Stainless Steel Alloy Powder
| Поставщик | Price Range (Per Kg) | Расположение | Дополнительные услуги |
|---|---|---|---|
| Höganäs AB | $80-$120 | Швеция | Custom particle sizes, technical support. |
| Столярная присадка | $90-$130 | США | Specialized powders for additive manufacturing. |
| Современные металлические порошки | $75-$110 | Глобальная | Custom solutions for various industries. |
| Технология производства материалов Sandvik | $85–$125 | Глобальная | High-purity powders for precision applications. |
Pricing depends on the supplier, order size, and specific material grade.
Преимущества и ограничения S41500 Spherical Stainless Steel Alloy Powder
No material is without its pros and cons. Let’s break down the advantages and limitations of S41500 Stainless Steel Powder.
Преимущества
- Высокая прочность: Perfect for demanding applications with high mechanical stress.
- Коррозионная стойкость: Performs well in mildly corrosive and oxidizing environments.
- Сферическая форма: Ensures consistent flowability and packing density for precision manufacturing.
- Термообработанный: Can be hardened to achieve superior mechanical properties.
Ограничения
- Более высокая стоимость: More expensive than standard stainless steel powders like SS410.
- Умеренная коррозионная стойкость: Less resistant than austenitic stainless steels like SS316 in highly corrosive environments.
- Требуется термическая обработка: Maximum strength and hardness can only be achieved after proper heat treatment.
FAQs About S41500 Spherical Stainless Steel Alloy Powder
| Вопрос | Отвечать |
|---|---|
| What is S41500 powder used for? | It’s used in aerospace, medical, automotive, and industrial tooling applications. |
| Почему важна сферическая форма? | It ensures better flowability, packing density, and uniformity in manufacturing. |
| Can S41500 be used for 3D printing? | Yes, its properties and shape make it ideal for additive manufacturing. |
| What is the price of S41500 powder? | Prices range from $75 to $130 per kilogram, depending on specifications. |
| How does S41500 compare to SS316? | S41500 offers higher strength but lower corrosion resistance compared to SS316. |
Заключение
S41500 Spherical Stainless Steel Alloy Powder is a versatile, high-performance material that combines strength, corrosion resistance, and precision. Whether you’re manufacturing aerospace components, medical tools, or industrial equipment, S41500 Stainless Steel Powder delivers reliable performance in even the most demanding applications.
By understanding its properties, applications, and limitations, you can make an informed decision about whether S41500 is the right fit for your project. Reach out to trusted suppliers to get the best specifications for your needs and explore the full potential of this exceptional material.
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