Cu43Ni12Zn38Mn5Pb2: Den definitiva guiden till detta högpresterande material
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Innehållsförteckning
When you’re working in industries that demand reliability, strength, and resistance to harsh environments, selecting the right material is crucial. This is where Cu43Ni12Zn38Mn5Pb2 comes into the picture. Known for its exceptional properties and versatility, this complex copper alloy is a favorite across a range of sectors. Whether you’re in marine engineering, electronics, or industrial machinery, understanding the details of Cu43Ni12Zn38Mn5Pb2 will help you make better choices for your projects.
In this comprehensive guide, we’ll dive deep into the sammansättning, properties, applications, och suppliers of Cu43Ni12Zn38Mn5Pb2. We will also compare it to other similar alloys, providing a clear understanding of its advantages and limitations. Ready to learn more about this powerful alloy? Let’s get started.
Översikt
Cu43Ni12Zn38Mn5Pb2 is a multi-element copper alloy primarily composed of copper (Cu), nickel (Ni), zinc (Zn), manganese (Mn), och lead (Pb). This alloy is known for its korrosionsbeständighet, machinability, och hög hållfasthet. The addition of nickel enhances its resistance to wear och abrasion, while zinc contributes to its ductility och formability. Manganese helps improve the alloy’s styrka without compromising its flexibility, and a small amount of lead is added to improve machining performance.
Key Features :
- Utmärkt maskinbearbetbarhet due to lead content
- Strong resistance to corrosion, especially in marine environments
- God slitstyrka, making it ideal for moving parts
- Hög hållfasthet och ductility, enabling it to withstand high-stress applications
- Mångsidighet in various forms: rods, sheets, tubes, and plates
Sammansättning och egenskaper
The performance of Cu43Ni12Zn38Mn5Pb2 is largely determined by its sammansättning. Each element in the alloy contributes specific characteristics, making it a robust material for a wide range of applications.
Composition Breakdown
Element | Procentuell andel (%) |
---|---|
Koppar (Cu) | 43 |
Nickel (Ni) | 12 |
Zink (Zn) | 38 |
Mangan (Mn) | 5 |
Bly (Pb) | 2 |
Den combination of these elements creates a material that excels in miljöer med hög belastning. The nickel improves corrosion resistance and strength, the zinc helps with formability, and the lead content enhances machinability, making Cu43Ni12Zn38Mn5Pb2 easy to work with, especially in precision applications.
Mechanical and Physical Properties
Fastighet | Värde |
---|---|
Draghållfasthet | 400 - 600 MPa |
Utbyteshållfasthet | 150 – 300 MPa |
Töjning | 20 – 35% |
Hardness (HB) | 100 – 150 HB |
Täthet | ~8.4 g/cm³ |
Termisk konduktivitet | 120 – 150 W/m·K |
Smältpunkt | 900°C – 950°C |
Elektrisk konduktivitet | 25-30% IACS |
Key Insights on Properties:
- Draghållfasthet: Cu43Ni12Zn38Mn5Pb2 offers a good balance between styrka och ductility, making it suitable for parts that need to endure both stress och deformation.
- Motståndskraft mot korrosion: Thanks to the nickel och manganese content, this alloy performs exceptionally well in corrosive environments, particularly in saltwater.
- Bearbetbarhet: The lead content ensures ease of machining, making Cu43Ni12Zn38Mn5Pb2 a top choice for precision components.
Tillämpningar
Cu43Ni12Zn38Mn5Pb2 is highly versatile and finds applications in several industries, thanks to its unique combination of styrka, korrosionsbeständighet, machinability, och ductility. Let’s explore where and how this alloy is commonly used.
Tillämpningar per bransch
Industri | Tillämpningar |
---|---|
Marin | Propellers, ship fittings, valve components |
Elektronik | Connectors, conductive parts, terminals |
Flyg- och rymdindustrin | Hydraulic systems, bearings, bushings |
Fordon | Valve guides, bushings, precision machined parts |
Industriella maskiner | Gears, bearings, wear-resistant parts |
Why Cu43Ni12Zn38Mn5Pb2 is Ideal for These Applications
- Marina tillämpningar: The alloy’s excellent korrosionsbeständighet makes it perfect for marine hardware som propellers och fittings, which are constantly exposed to seawater.
- Elektronik: Due to its good conductivity, Cu43Ni12Zn38Mn5Pb2 is used in connectors och terminals where reliable electrical performance is essential.
- Flyg- och rymdindustrin och Fordon: The alloy’s styrka och wear resistance make it ideal for components that need to endure high stress och friction, such as bearings och bushings.
Specifikationer, storlekar och standarder
Cu43Ni12Zn38Mn5Pb2 is available in various forms och sizes to meet the demanding needs of different industries. Below are some typical specifications och standards that are followed for this alloy.
Specifikationer och standarder
Specifikation | Detaljer |
---|---|
Common Forms | Rods, Plates, Sheets, Tubes |
Diameter Range (Rods) | 8 mm to 250 mm |
Thickness Range (Plates) | 2 mm to 50 mm |
Length (Bars) | Up to 6 meters |
Standarder | ASTM B36, DIN 17660, EN 12420 |
Betyg
Betyg | Attribut |
---|---|
Cu43Ni12Zn38Mn5Pb2-Soft | Excellent machinability, good ductility |
Cu43Ni12Zn38Mn5Pb2-Hard | Increased strength, better wear resistance |
Leverantörer och prisinformation
Pricing for Cu43Ni12Zn38Mn5Pb2 can vary based on several factors, including the form, grade, och supplier location. Below, we provide some typical pricing information and a list of common suppliers.
Cu43Ni12Zn38Mn5Pb2 Suppliers and Pricing
Leverantör | Plats | Prisintervall (per kg) | Typical Lead Time |
---|---|---|---|
Metals4U | STORBRITANNIEN | $15 – $30 | 2-3 weeks |
Shanghai Metals | Kina | $12 – $28 | 3-4 veckor |
Stormarknader för metall | USA | $18 – $35 | 1-2 veckor |
EuroAlloys | Europa | €20 – €40 | 4-6 veckor |
Factors Influencing Pricing
- Form: Whether you need rods, plates, or sheets will directly impact the price.
- Kvantitet: Bulk orders typically come with discounted prices, while smaller orders can attract higher rates.
- Supplier Location: Shipping costs, tariffs, and lead times can vary significantly depending on the geographical location of the supplier.
För- och nackdelar
While Cu43Ni12Zn38Mn5Pb2 is an incredibly versatile alloy, it’s important to weigh its Fördelar och Begränsningar before making a final decision for your project.
Fördelar och begränsningar
Fördelar | Begränsningar |
---|---|
Utmärkt machinability | Lead content may be a concern in some applications |
Överlägsen korrosionsbeständighet | Dyrare than simpler alloys like brass |
Hög styrka och ductility | Lower electrical conductivity compared to pure copper |
Great wear resistance | Tyngre than some alternative materials |
Versatile for marine och industrial use | Lead regulations may limit its use in certain countries |
Insights on Pros and Cons
- Cu43Ni12Zn38Mn5Pb2 excels in applications where korrosionsbeständighet och machinability are key, but its högre kostnad och lower electrical conductivity may limit its use in certain electrical applications. The presence of lead can also be an environmental or health concern in some industries.
Cu43Ni12Zn38Mn5Pb2 vs. Other Copper Alloys
When choosing a material for your project, it’s essential to compare Cu43Ni12Zn38Mn5Pb2 with other common copper alloys. Let’s see how it measures up against alternatives like CuZn39Pb3, CuNi10Fe1Mn, och CuSn10.
Comparison of Cu43Ni12Zn38Mn5Pb2 with Other Copper Alloys
Fastighet | Cu43Ni12Zn38Mn5Pb2 | CuZn39Pb3 (Brass) | CuNi10Fe1Mn (Copper-Nickel) | CuSn10 (Bronze) |
---|---|---|---|---|
Draghållfasthet | 400 - 600 MPa | 300 – 450 MPa | 350 – 500 MPa | 250 – 400 MPa |
Utbyteshållfasthet | 150 – 300 MPa | 150 – 300 MPa | 100 – 250 MPa | 100 – 200 MPa |
Töjning | 20 – 35% | 20 – 30% | 25 – 35% | 15 – 25% |
Motståndskraft mot korrosion | Utmärkt | Måttlig | Utmärkt | Bra |
Bearbetbarhet | Mycket bra | Bra | Måttlig | Måttlig |
Lead Content | 2% | 3% | Ingen | Ingen |
Viktiga lärdomar från jämförelsen
- Cu43Ni12Zn38Mn5Pb2 offers better machinability than both bronze och copper-nickel alloys due to its lead content.
- Den har higher tensile strength och korrosionsbeständighet compared to brass, making it a superior choice for marine applications.
- CuNi10Fe1Mn provides a slightly better performance regarding korrosionsbeständighet but lacks the machinability of Cu43Ni12Zn38Mn5Pb2.
Vanliga frågor och svar (FAQ)
To help you better understand Cu43Ni12Zn38Mn5Pb2, we’ve compiled a list of frequently asked questions to address common concerns and queries.
Fråga | Svar |
---|---|
What industries commonly use Cu43Ni12Zn38Mn5Pb2? | It is widely used in marine, electronics, flyg- och rymdindustrin, automotive, och industrial machinery applications. |
Is Cu43Ni12Zn38Mn5Pb2 easy to machine? | Yes, its lead content gives it excellent machinability, making it easy to work with in precision machining applications. |
How much does Cu43Ni12Zn38Mn5Pb2 cost? | Pricing typically ranges from $12 to $40 per kg, depending on the supplier, form, och quantity. |
Is Cu43Ni12Zn38Mn5Pb2 corrosion resistant? | Yes, it has excellent corrosion resistance, particularly in marine environments. |
What are the key properties of Cu43Ni12Zn38Mn5Pb2? | It offers a combination of hög hållfasthet, good corrosion resistance, wear resistance, och excellent machinability. |
How does Cu43Ni12Zn38Mn5Pb2 compare to brass? | Den har higher tensile strength och better corrosion resistance compared to brass, especially in marine applications. |
Slutsats
Cu43Ni12Zn38Mn5Pb2 is a high-performance copper alloy that excels in marine, industrial, och precision-machined applications. Its unique sammansättning of copper, nickel, zinc, manganese, and lead provides a combination of styrka, korrosionsbeständighet, och machinability that is hard to beat. Whether you’re looking for a material that can handle high stress, resist corrosion, or be easily machined into precise components, Cu43Ni12Zn38Mn5Pb2 should be at the top of your list.
While it may come at a slightly higher cost than simpler alloys like brass eller bronze, its superior properties make it well worth the investment for applications where performance och durability are critical. Now that you have a full understanding of this alloy, you’re ready to make informed decisions for your next project!
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