Cu43Ni12Zn38Mn5Pb2: Den definitiva guiden till detta högpresterande material

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Innehållsförteckning

When you’re working in industries that demand reliability, strength, and resistance to harsh environments, selecting the right material is crucial. This is where Cu43Ni12Zn38Mn5Pb2 comes into the picture. Known for its exceptional properties and versatility, this complex copper alloy is a favorite across a range of sectors. Whether you’re in marine engineering, electronics, or industrial machinery, understanding the details of Cu43Ni12Zn38Mn5Pb2 will help you make better choices for your projects.

In this comprehensive guide, we’ll dive deep into the sammansättning, properties, applications, och suppliers of Cu43Ni12Zn38Mn5Pb2. We will also compare it to other similar alloys, providing a clear understanding of its advantages and limitations. Ready to learn more about this powerful alloy? Let’s get started.


Översikt

Cu43Ni12Zn38Mn5Pb2 is a multi-element copper alloy primarily composed of copper (Cu), nickel (Ni), zinc (Zn), manganese (Mn), och lead (Pb). This alloy is known for its korrosionsbeständighet, machinability, och hög hållfasthet. The addition of nickel enhances its resistance to wear och abrasion, while zinc contributes to its ductility och formability. Manganese helps improve the alloy’s styrka without compromising its flexibility, and a small amount of lead is added to improve machining performance.

Key Features :

  • Utmärkt maskinbearbetbarhet due to lead content
  • Strong resistance to corrosion, especially in marine environments
  • God slitstyrka, making it ideal for moving parts
  • Hög hållfasthet och ductility, enabling it to withstand high-stress applications
  • Mångsidighet in various forms: rods, sheets, tubes, and plates

Sammansättning och egenskaper

The performance of Cu43Ni12Zn38Mn5Pb2 is largely determined by its sammansättning. Each element in the alloy contributes specific characteristics, making it a robust material for a wide range of applications.

Composition Breakdown

ElementProcentuell andel (%)
Koppar (Cu)43
Nickel (Ni)12
Zink (Zn)38
Mangan (Mn)5
Bly (Pb)2

Den combination of these elements creates a material that excels in miljöer med hög belastning. The nickel improves corrosion resistance and strength, the zinc helps with formability, and the lead content enhances machinability, making Cu43Ni12Zn38Mn5Pb2 easy to work with, especially in precision applications.

Mechanical and Physical Properties

FastighetVärde
Draghållfasthet400 - 600 MPa
Utbyteshållfasthet150 – 300 MPa
Töjning20 – 35%
Hardness (HB)100 – 150 HB
Täthet~8.4 g/cm³
Termisk konduktivitet120 – 150 W/m·K
Smältpunkt900°C – 950°C
Elektrisk konduktivitet25-30% IACS

Key Insights on Properties:

  • Draghållfasthet: Cu43Ni12Zn38Mn5Pb2 offers a good balance between styrka och ductility, making it suitable for parts that need to endure both stress och deformation.
  • Motståndskraft mot korrosion: Thanks to the nickel och manganese content, this alloy performs exceptionally well in corrosive environments, particularly in saltwater.
  • Bearbetbarhet: The lead content ensures ease of machining, making Cu43Ni12Zn38Mn5Pb2 a top choice for precision components.

Tillämpningar

Cu43Ni12Zn38Mn5Pb2 is highly versatile and finds applications in several industries, thanks to its unique combination of styrka, korrosionsbeständighet, machinability, och ductility. Let’s explore where and how this alloy is commonly used.

Tillämpningar per bransch

IndustriTillämpningar
MarinPropellers, ship fittings, valve components
ElektronikConnectors, conductive parts, terminals
Flyg- och rymdindustrinHydraulic systems, bearings, bushings
FordonValve guides, bushings, precision machined parts
Industriella maskinerGears, bearings, wear-resistant parts

Why Cu43Ni12Zn38Mn5Pb2 is Ideal for These Applications

  • Marina tillämpningar: The alloy’s excellent korrosionsbeständighet makes it perfect for marine hardware som propellers och fittings, which are constantly exposed to seawater.
  • Elektronik: Due to its good conductivity, Cu43Ni12Zn38Mn5Pb2 is used in connectors och terminals where reliable electrical performance is essential.
  • Flyg- och rymdindustrin och Fordon: The alloy’s styrka och wear resistance make it ideal for components that need to endure high stress och friction, such as bearings och bushings.

Specifikationer, storlekar och standarder

Cu43Ni12Zn38Mn5Pb2 is available in various forms och sizes to meet the demanding needs of different industries. Below are some typical specifications och standards that are followed for this alloy.

Specifikationer och standarder

SpecifikationDetaljer
Common FormsRods, Plates, Sheets, Tubes
Diameter Range (Rods)8 mm to 250 mm
Thickness Range (Plates)2 mm to 50 mm
Length (Bars)Up to 6 meters
StandarderASTM B36, DIN 17660, EN 12420

Betyg

BetygAttribut
Cu43Ni12Zn38Mn5Pb2-SoftExcellent machinability, good ductility
Cu43Ni12Zn38Mn5Pb2-HardIncreased strength, better wear resistance

Leverantörer och prisinformation

Pricing for Cu43Ni12Zn38Mn5Pb2 can vary based on several factors, including the form, grade, och supplier location. Below, we provide some typical pricing information and a list of common suppliers.

Cu43Ni12Zn38Mn5Pb2 Suppliers and Pricing

LeverantörPlatsPrisintervall (per kg)Typical Lead Time
Metals4USTORBRITANNIEN$15 – $302-3 weeks
Shanghai MetalsKina$12 – $283-4 veckor
Stormarknader för metallUSA$18 – $351-2 veckor
EuroAlloysEuropa€20 – €404-6 veckor

Factors Influencing Pricing

  • Form: Whether you need rods, plates, or sheets will directly impact the price.
  • Kvantitet: Bulk orders typically come with discounted prices, while smaller orders can attract higher rates.
  • Supplier Location: Shipping costs, tariffs, and lead times can vary significantly depending on the geographical location of the supplier.

För- och nackdelar

While Cu43Ni12Zn38Mn5Pb2 is an incredibly versatile alloy, it’s important to weigh its Fördelar och Begränsningar before making a final decision for your project.

Fördelar och begränsningar

FördelarBegränsningar
Utmärkt machinabilityLead content may be a concern in some applications
Överlägsen korrosionsbeständighetDyrare than simpler alloys like brass
Hög styrka och ductilityLower electrical conductivity compared to pure copper
Great wear resistanceTyngre than some alternative materials
Versatile for marine och industrial useLead regulations may limit its use in certain countries

Insights on Pros and Cons

  • Cu43Ni12Zn38Mn5Pb2 excels in applications where korrosionsbeständighet och machinability are key, but its högre kostnad och lower electrical conductivity may limit its use in certain electrical applications. The presence of lead can also be an environmental or health concern in some industries.

Cu43Ni12Zn38Mn5Pb2 vs. Other Copper Alloys

When choosing a material for your project, it’s essential to compare Cu43Ni12Zn38Mn5Pb2 with other common copper alloys. Let’s see how it measures up against alternatives like CuZn39Pb3, CuNi10Fe1Mn, och CuSn10.

Comparison of Cu43Ni12Zn38Mn5Pb2 with Other Copper Alloys

FastighetCu43Ni12Zn38Mn5Pb2CuZn39Pb3 (Brass)CuNi10Fe1Mn (Copper-Nickel)CuSn10 (Bronze)
Draghållfasthet400 - 600 MPa300 – 450 MPa350 – 500 MPa250 – 400 MPa
Utbyteshållfasthet150 – 300 MPa150 – 300 MPa100 – 250 MPa100 – 200 MPa
Töjning20 – 35%20 – 30%25 – 35%15 – 25%
Motståndskraft mot korrosionUtmärktMåttligUtmärktBra
BearbetbarhetMycket braBraMåttligMåttlig
Lead Content2%3%IngenIngen

Viktiga lärdomar från jämförelsen

  • Cu43Ni12Zn38Mn5Pb2 offers better machinability than both bronze och copper-nickel alloys due to its lead content.
  • Den har higher tensile strength och korrosionsbeständighet compared to brass, making it a superior choice for marine applications.
  • CuNi10Fe1Mn provides a slightly better performance regarding korrosionsbeständighet but lacks the machinability of Cu43Ni12Zn38Mn5Pb2.

Vanliga frågor och svar (FAQ)

To help you better understand Cu43Ni12Zn38Mn5Pb2, we’ve compiled a list of frequently asked questions to address common concerns and queries.

FrågaSvar
What industries commonly use Cu43Ni12Zn38Mn5Pb2?It is widely used in marine, electronics, flyg- och rymdindustrin, automotive, och industrial machinery applications.
Is Cu43Ni12Zn38Mn5Pb2 easy to machine?Yes, its lead content gives it excellent machinability, making it easy to work with in precision machining applications.
How much does Cu43Ni12Zn38Mn5Pb2 cost?Pricing typically ranges from $12 to $40 per kg, depending on the supplier, form, och quantity.
Is Cu43Ni12Zn38Mn5Pb2 corrosion resistant?Yes, it has excellent corrosion resistance, particularly in marine environments.
What are the key properties of Cu43Ni12Zn38Mn5Pb2?It offers a combination of hög hållfasthet, good corrosion resistance, wear resistance, och excellent machinability.
How does Cu43Ni12Zn38Mn5Pb2 compare to brass?Den har higher tensile strength och better corrosion resistance compared to brass, especially in marine applications.

Slutsats

Cu43Ni12Zn38Mn5Pb2 is a high-performance copper alloy that excels in marine, industrial, och precision-machined applications. Its unique sammansättning of copper, nickel, zinc, manganese, and lead provides a combination of styrka, korrosionsbeständighet, och machinability that is hard to beat. Whether you’re looking for a material that can handle high stress, resist corrosion, or be easily machined into precise components, Cu43Ni12Zn38Mn5Pb2 should be at the top of your list.

While it may come at a slightly higher cost than simpler alloys like brass eller bronze, its superior properties make it well worth the investment for applications where performance och durability are critical. Now that you have a full understanding of this alloy, you’re ready to make informed decisions for your next project!

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