CuNi18Zn20: The Reliable Alloy for Both Functionality and Looks
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Innehållsförteckning
When it comes to high-performance copper alloys, one name that consistently stands out is CuNi18Zn20. This alloy, also known as nickel silver eller German silver, features a unique blend of copper, nickel, och zinc. Its striking silvery appearance and excellent mechanical properties make it a popular choice for both aesthetic applications and demanding industrial uses.
In this comprehensive guide, we will explore everything you need to know about CuNi18Zn20. We’ll cover its sammansättning, properties, applications, och prissättning. We’ll also compare it to other alloys, examine its advantages and disadvantages, and provide insights to help you decide if CuNi18Zn20 is the right material for your project.
Översikt
CuNi18Zn20 is a copper-nickel-zinc alloy commonly referred to as nickel silver due to its shiny, silvery appearance. Despite the name, the alloy does not actually contain any silver. Instead, its nickel content gives it a silver-like finish, while providing additional strength and corrosion resistance. The presence of zinc in the alloy enhances its formability och machinability, making it versatile for various applications.
Key Features :
- Aesthetic Appeal: The alloy’s silvery finish makes it widely used in decorative applications.
- Motståndskraft mot korrosion: CuNi18Zn20 is highly resistant to tarnishing, making it ideal for both indoor and outdoor environments.
- High Strength and Ductility: The alloy offers a good balance between styrka och formability.
- Utmärkt bearbetbarhet: The presence of zinc improves the alloy’s workability, making it easy to machine and form into complex shapes.
Sammansättning och egenskaper
The unique properties of CuNi18Zn20 are a result of its balanced chemical composition. Each element in this alloy brings specific benefits to the table, contributing to its styrka, korrosionsbeständighet, och workability.
Kemisk sammansättning
Element | Procentuell andel (%) |
---|---|
Koppar (Cu) | 60 – 65 |
Nickel (Ni) | 18 – 20 |
Zink (Zn) | 18 – 20 |
Övriga element | Trace amounts |
- Koppar (Cu): Provides the base ductility och värmeledningsförmåga.
- Nickel (Ni): Enhances styrka, korrosionsbeständighet, and gives the alloy its silvery appearance.
- Zink (Zn): Improves machinability och cold formability.
Mechanical and Physical Properties
Fastighet | Typiskt värde |
---|---|
Draghållfasthet | 400 - 600 MPa |
Utbyteshållfasthet | 150 – 300 MPa |
Töjning | 35 – 50% |
Hårdhet | 110 – 150 HV |
Täthet | 8.5 g/cm³ |
Elektrisk konduktivitet | 5 – 10% IACS |
Termisk konduktivitet | 29 – 32 W/mK |
Motståndskraft mot korrosion | Excellent, particularly in marine environments |
Why the Composition Matters:
- The combination of nickel och zinc gives CuNi18Zn20 its styrka, korrosionsbeständighet, och aesthetic appeal.
- While it has lower elektrisk ledningsförmåga than pure copper, its mechanical properties och resistance to tarnishing make it a better choice for decorative and functional applications where appearance is key.
Applications: Where It’s Used
Thanks to its styrka, korrosionsbeständighet, och beautiful finish, CuNi18Zn20 is used in a variety of industries. Its applications range from decorative items till industrial components that need to withstand wear och corrosion.
Vanliga tillämpningar
Industri | Tillämpningar |
---|---|
Jewelry and Decorative Arts | Necklaces, bracelets, sculptures, musical instruments |
Marin | Boat fittings, propellers, marine hardware |
Fordon | Radiator cores, heat exchangers, decorative trim |
Elektrisk | Connectors, switches, electrical contacts |
Plumbing | Faucets, valves, pipe fittings |
Industriella maskiner | Bearings, bushings, gears, and other wear-resistant components |
Why CuNi18Zn20 Is the Ideal Material for These Applications:
- Jewelry and Decorative Arts: CuNi18Zn20 is widely used in jewelry och musical instruments due to its silvery appearance and its ability to resist tarnishing och corrosion.
- Marin: Its excellent corrosion resistance makes it perfect for marine hardware, such as propellers och fittings, which are constantly exposed to saltwater.
- Fordon: The combination of styrka och korrosionsbeständighet makes CuNi18Zn20 a great material for heat exchangers och decorative trim in vehicles.
Specifikationer, storlekar och kvaliteter
When choosing CuNi18Zn20 for a project, understanding the different grades, specifications, och sizes available is crucial. Below, we break down what you need to know about sourcing this alloy.
Specifikationer och storlekar
Specifikation | Detaljer |
---|---|
Form | Rods, bars, sheets, strips, wires |
Diameter Range (Rods) | 1 mm to 100 mm |
Thickness Range (Sheets) | 0.5 mm to 20 mm |
Temper | Annealed, cold-drawn, hot-rolled |
Standarder | ASTM B122, DIN 17664, EN 12420 |
Betyg
Betyg | Viktiga egenskaper |
---|---|
CuNi18Zn20-Soft (Annealed) | Excellent formability, used in deep-drawing and bending |
CuNi18Zn20-Hard (Cold-Drawn) | Higher strength, used in structural applications |
CuNi18Zn20-Extra Hard | Maximum strength, used for wear-resistant parts |
Why Standards Matter:
Industry standards such as ASTM B122 eller DIN 17664 ensure that the CuNi18Zn20 you source meets stringent quality och performance requirements. Always confirm that the material complies with the relevant standards for your intended application.
Leverantörer och prissättning
Vid inköp CuNi18Zn20, it’s important to consider factors like supplier reputation, prissättning, och availability. Below is a table showcasing some of the top suppliers and their estimated pricing for this alloy.
CuNi18Zn20 Suppliers and Pricing Details
Leverantör | Plats | Prisintervall (per kg) | Delivery Time |
---|---|---|---|
ABC Metallurgy | USA | $15 – $25 | 2-3 weeks |
EuroMetals Ltd. | Europa | €12 – €20 | 1-2 veckor |
AsiaMet Alloy Corp. | Kina | $10 – $20 | 3-4 veckor |
Global Alloys Inc. | Indien | $13 – $22 | 2-4 weeks |
MarineMetals Ltd. | STORBRITANNIEN | £13 – £22 | 1-2 veckor |
Factors Affecting CuNi18Zn20 Pricing:
- Form: Lakan och rods are generally more expensive due to the higher processing costs.
- Betyg: Harder tempers av CuNi18Zn20 may cost more because of the additional cold-working required.
- Kvantitet: Bulk purchases often result in lower per-unit costs, so ordering larger volumes can reduce pricing.
Fördelar och begränsningar
Som vilket material som helst, CuNi18Zn20 comes with strengths och weaknesses. While it excels in aesthetic appeal och korrosionsbeständighet, it may not be the best choice for every application. Let’s dive into the pros and cons.
Fördelar och begränsningar
Fördelar | Begränsningar |
---|---|
Utmärkt korrosionsbeständighet | Lower conductivity compared to pure copper |
Attractive, silver-like appearance | More expensive than standard brass alloys |
High strength and good formability | Limited electrical and thermal conductivity |
God bearbetbarhet | Requires polishing to maintain appearance |
Resistant to tarnishing and wear | Not suitable for high-conductivity applications |
Is CuNi18Zn20 Right for Your Project?
If your project requires a combination of styrka, aesthetic appeal, och korrosionsbeständighet, CuNi18Zn20 is likely a great fit. However, if elektrisk ledningsförmåga eller cost is a more pressing concern, you might want to consider other copper-based alloys.
Comparing CuNi18Zn20 with Other Copper Alloys
When it comes to selecting an alloy, comparing it against other popular choices can help you make a more informed decision. Here, we’ll look at how CuNi18Zn20 stacks up against brass och bronze alloys in terms of performance and cost.
CuNi18Zn20 vs. Brass vs. Bronze
Fastighet | CuNi18Zn20 | Mässing (CuZn37) | Brons (CuSn8) |
---|---|---|---|
Draghållfasthet | 400 - 600 MPa | 300 – 450 MPa | 350 – 550 MPa |
Utbyteshållfasthet | 150 – 300 MPa | 100 – 250 MPa | 200 – 350 MPa |
Motståndskraft mot korrosion | Utmärkt | Måttlig | Utmärkt |
Elektrisk konduktivitet | 5 – 10% IACS | 28% IACS | 15% IACS |
Termisk konduktivitet | 29 – 32 W/mK | 110 W/mK | 60 W/mK |
Kostnad | Måttlig | Låg | Hög |
Tillämpningar | Marine, jewelry, automotive | Plumbing, decorative items | Bearings, bushings, marine fittings |
Viktiga slutsatser:
- It offers better korrosionsbeständighet and a more premium appearance compared to brass, but at a higher cost.
- Brons alloys like CuSn8 provide superior wear resistance but can be more expensive and harder to work with.
- Mässing is a cheaper alternative with good värmeledningsförmåga, but it lacks the aesthetic appeal och korrosionsbeständighet av CuNi18Zn20.
Vanliga frågor och svar (FAQ)
Still have questions about CuNi18Zn20? Here are some of the most frequently asked questions about this versatile alloy.
Fråga | Svar |
---|---|
What is CuNi18Zn20 used for? | It is commonly used in jewelry, marine hardware, automotive components, och electrical contacts. |
Why is CuNi18Zn20 called nickel silver? | Despite its name, nickel silver contains no actual silver. Its nickel content gives the alloy a silver-like appearance. |
Is CuNi18Zn20 resistant to corrosion? | Yes, it offers excellent corrosion resistance, especially in marine environments. |
How much does CuNi18Zn20 cost? | Prices range from $10 to $25 per kg depending on the form, grade, och quantity ordered. |
Can CuNi18Zn20 be used in high-temperature applications? | Medan it performs well at moderately high temperatures, it is not ideal for extreme heat due to its lower thermal conductivity. |
Is CuNi18Zn20 easy to machine? | Yes,it is known for its machinability, making it a popular choice for parts that require precision machining. |
Slutsats
It is a highly versatile alloy with a combination of aesthetic appeal, korrosionsbeständighet, och styrka that makes it an excellent choice for a range of decorative och structural applications. Whether you’re looking for a material for jewelry, marine hardware, or automotive components, it offers a balance of form and function that’s hard to beat.
While it may not be the cheapest copper alloy on the market, its durability och resistance to tarnishing make it a worthwhile investment, particularly in applications where appearance och longevity are key. If your project demands more conductivity eller thermal performance, you might want to explore alternatives like brass eller bronze, but for most applications, it is an outstanding option that delivers on both performance and visual appeal.
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