CuNi18Zn20: The Reliable Alloy for Both Functionality and Looks

Låg MOQ

Tillhandahålla låg minsta orderkvantitet för att möta olika behov.

OEM & ODM

Tillhandahålla kundanpassade produkter och designtjänster för att tillgodose unika kundbehov.

Tillräckligt lager

Säkerställa snabb orderhantering och tillhandahålla tillförlitlig och effektiv service.

Kundtillfredsställelse

Tillhandahålla högkvalitativa produkter med kundnöjdhet i fokus.

share this article

Innehållsförteckning

When it comes to high-performance copper alloys, one name that consistently stands out is CuNi18Zn20. This alloy, also known as nickel silver eller German silver, features a unique blend of copper, nickel, och zinc. Its striking silvery appearance and excellent mechanical properties make it a popular choice for both aesthetic applications and demanding industrial uses.

In this comprehensive guide, we will explore everything you need to know about CuNi18Zn20. We’ll cover its sammansättning, properties, applications, och prissättning. We’ll also compare it to other alloys, examine its advantages and disadvantages, and provide insights to help you decide if CuNi18Zn20 is the right material for your project.


Översikt

CuNi18Zn20 is a copper-nickel-zinc alloy commonly referred to as nickel silver due to its shiny, silvery appearance. Despite the name, the alloy does not actually contain any silver. Instead, its nickel content gives it a silver-like finish, while providing additional strength and corrosion resistance. The presence of zinc in the alloy enhances its formability och machinability, making it versatile for various applications.

Key Features :

  • Aesthetic Appeal: The alloy’s silvery finish makes it widely used in decorative applications.
  • Motståndskraft mot korrosion: CuNi18Zn20 is highly resistant to tarnishing, making it ideal for both indoor and outdoor environments.
  • High Strength and Ductility: The alloy offers a good balance between styrka och formability.
  • Utmärkt bearbetbarhet: The presence of zinc improves the alloy’s workability, making it easy to machine and form into complex shapes.

Sammansättning och egenskaper

The unique properties of CuNi18Zn20 are a result of its balanced chemical composition. Each element in this alloy brings specific benefits to the table, contributing to its styrka, korrosionsbeständighet, och workability.

Kemisk sammansättning

ElementProcentuell andel (%)
Koppar (Cu)60 – 65
Nickel (Ni)18 – 20
Zink (Zn)18 – 20
Övriga elementTrace amounts
  • Koppar (Cu): Provides the base ductility och värmeledningsförmåga.
  • Nickel (Ni): Enhances styrka, korrosionsbeständighet, and gives the alloy its silvery appearance.
  • Zink (Zn): Improves machinability och cold formability.

Mechanical and Physical Properties

FastighetTypiskt värde
Draghållfasthet400 - 600 MPa
Utbyteshållfasthet150 – 300 MPa
Töjning35 – 50%
Hårdhet110 – 150 HV
Täthet8.5 g/cm³
Elektrisk konduktivitet5 – 10% IACS
Termisk konduktivitet29 – 32 W/mK
Motståndskraft mot korrosionExcellent, particularly in marine environments

Why the Composition Matters:

  • The combination of nickel och zinc gives CuNi18Zn20 its styrka, korrosionsbeständighet, och aesthetic appeal.
  • While it has lower elektrisk ledningsförmåga than pure copper, its mechanical properties och resistance to tarnishing make it a better choice for decorative and functional applications where appearance is key.

Applications: Where It’s Used

Thanks to its styrka, korrosionsbeständighet, och beautiful finish, CuNi18Zn20 is used in a variety of industries. Its applications range from decorative items till industrial components that need to withstand wear och corrosion.

Vanliga tillämpningar

IndustriTillämpningar
Jewelry and Decorative ArtsNecklaces, bracelets, sculptures, musical instruments
MarinBoat fittings, propellers, marine hardware
FordonRadiator cores, heat exchangers, decorative trim
ElektriskConnectors, switches, electrical contacts
PlumbingFaucets, valves, pipe fittings
Industriella maskinerBearings, bushings, gears, and other wear-resistant components

Why CuNi18Zn20 Is the Ideal Material for These Applications:

  1. Jewelry and Decorative Arts: CuNi18Zn20 is widely used in jewelry och musical instruments due to its silvery appearance and its ability to resist tarnishing och corrosion.
  2. Marin: Its excellent corrosion resistance makes it perfect for marine hardware, such as propellers och fittings, which are constantly exposed to saltwater.
  3. Fordon: The combination of styrka och korrosionsbeständighet makes CuNi18Zn20 a great material for heat exchangers och decorative trim in vehicles.

Specifikationer, storlekar och kvaliteter

When choosing CuNi18Zn20 for a project, understanding the different grades, specifications, och sizes available is crucial. Below, we break down what you need to know about sourcing this alloy.

Specifikationer och storlekar

SpecifikationDetaljer
FormRods, bars, sheets, strips, wires
Diameter Range (Rods)1 mm to 100 mm
Thickness Range (Sheets)0.5 mm to 20 mm
TemperAnnealed, cold-drawn, hot-rolled
StandarderASTM B122, DIN 17664, EN 12420

Betyg

BetygViktiga egenskaper
CuNi18Zn20-Soft (Annealed)Excellent formability, used in deep-drawing and bending
CuNi18Zn20-Hard (Cold-Drawn)Higher strength, used in structural applications
CuNi18Zn20-Extra HardMaximum strength, used for wear-resistant parts

Why Standards Matter:

Industry standards such as ASTM B122 eller DIN 17664 ensure that the CuNi18Zn20 you source meets stringent quality och performance requirements. Always confirm that the material complies with the relevant standards for your intended application.


Leverantörer och prissättning

Vid inköp CuNi18Zn20, it’s important to consider factors like supplier reputation, prissättning, och availability. Below is a table showcasing some of the top suppliers and their estimated pricing for this alloy.

CuNi18Zn20 Suppliers and Pricing Details

LeverantörPlatsPrisintervall (per kg)Delivery Time
ABC MetallurgyUSA$15 – $252-3 weeks
EuroMetals Ltd.Europa€12 – €201-2 veckor
AsiaMet Alloy Corp.Kina$10 – $203-4 veckor
Global Alloys Inc.Indien$13 – $222-4 weeks
MarineMetals Ltd.STORBRITANNIEN£13 – £221-2 veckor

Factors Affecting CuNi18Zn20 Pricing:

  • Form: Lakan och rods are generally more expensive due to the higher processing costs.
  • Betyg: Harder tempers av CuNi18Zn20 may cost more because of the additional cold-working required.
  • Kvantitet: Bulk purchases often result in lower per-unit costs, so ordering larger volumes can reduce pricing.

Fördelar och begränsningar

Som vilket material som helst, CuNi18Zn20 comes with strengths och weaknesses. While it excels in aesthetic appeal och korrosionsbeständighet, it may not be the best choice for every application. Let’s dive into the pros and cons.

Fördelar och begränsningar

FördelarBegränsningar
Utmärkt korrosionsbeständighetLower conductivity compared to pure copper
Attractive, silver-like appearanceMore expensive than standard brass alloys
High strength and good formabilityLimited electrical and thermal conductivity
God bearbetbarhetRequires polishing to maintain appearance
Resistant to tarnishing and wearNot suitable for high-conductivity applications

Is CuNi18Zn20 Right for Your Project?

If your project requires a combination of styrka, aesthetic appeal, och korrosionsbeständighet, CuNi18Zn20 is likely a great fit. However, if elektrisk ledningsförmåga eller cost is a more pressing concern, you might want to consider other copper-based alloys.


Comparing CuNi18Zn20 with Other Copper Alloys

When it comes to selecting an alloy, comparing it against other popular choices can help you make a more informed decision. Here, we’ll look at how CuNi18Zn20 stacks up against brass och bronze alloys in terms of performance and cost.

CuNi18Zn20 vs. Brass vs. Bronze

FastighetCuNi18Zn20Mässing (CuZn37)Brons (CuSn8)
Draghållfasthet400 - 600 MPa300 – 450 MPa350 – 550 MPa
Utbyteshållfasthet150 – 300 MPa100 – 250 MPa200 – 350 MPa
Motståndskraft mot korrosionUtmärktMåttligUtmärkt
Elektrisk konduktivitet5 – 10% IACS28% IACS15% IACS
Termisk konduktivitet29 – 32 W/mK110 W/mK60 W/mK
KostnadMåttligLågHög
TillämpningarMarine, jewelry, automotivePlumbing, decorative itemsBearings, bushings, marine fittings

Viktiga slutsatser:

  • It offers better korrosionsbeständighet and a more premium appearance compared to brass, but at a higher cost.
  • Brons alloys like CuSn8 provide superior wear resistance but can be more expensive and harder to work with.
  • Mässing is a cheaper alternative with good värmeledningsförmåga, but it lacks the aesthetic appeal och korrosionsbeständighet av CuNi18Zn20.

Vanliga frågor och svar (FAQ)

Still have questions about CuNi18Zn20? Here are some of the most frequently asked questions about this versatile alloy.

FrågaSvar
What is CuNi18Zn20 used for?It is commonly used in jewelry, marine hardware, automotive components, och electrical contacts.
Why is CuNi18Zn20 called nickel silver?Despite its name, nickel silver contains no actual silver. Its nickel content gives the alloy a silver-like appearance.
Is CuNi18Zn20 resistant to corrosion?Yes, it offers excellent corrosion resistance, especially in marine environments.
How much does CuNi18Zn20 cost?Prices range from $10 to $25 per kg depending on the form, grade, och quantity ordered.
Can CuNi18Zn20 be used in high-temperature applications?Medan it performs well at moderately high temperatures, it is not ideal for extreme heat due to its lower thermal conductivity.
Is CuNi18Zn20 easy to machine?Yes,it is known for its machinability, making it a popular choice for parts that require precision machining.

Slutsats

It is a highly versatile alloy with a combination of aesthetic appeal, korrosionsbeständighet, och styrka that makes it an excellent choice for a range of decorative och structural applications. Whether you’re looking for a material for jewelry, marine hardware, or automotive components, it offers a balance of form and function that’s hard to beat.

While it may not be the cheapest copper alloy on the market, its durability och resistance to tarnishing make it a worthwhile investment, particularly in applications where appearance och longevity are key. If your project demands more conductivity eller thermal performance, you might want to explore alternatives like brass eller bronze, but for most applications, it is an outstanding option that delivers on both performance and visual appeal.

Maybe you want to know more about our products, please contact us

Få det senaste priset