CuSn12Ni2 Copper Alloy Spherical Powder: A Reliable Choice for Advanced Applications
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When it comes to advanced manufacturing and engineering materials, CuSn12Ni2 Copper Alloy Spherical Powder stands out as a reliable, high-performance solution. Known for its exceptional mekaniska egenskaper, korrosionsbeständighet, och slitstyrka, this alloy is a favorite in industries like fordonsindustrin, flyg- och rymdindustrin, och marin teknik. The spherical powder form brings additional advantages, especially in processes like additiv tillverkning, pulvermetallurgi, och termisk sprutning, where flowability and particle uniformity are critical.
I denna omfattande guide dyker vi djupt in i CuSn12Ni2 Copper Alloy Spherical Powder: its composition, properties, applications, specifications, pricing, and more. Whether you’re an engineer, researcher, or manufacturer, this article will answer all your questions and help you understand why this material is a game-changer.
Overview of CuSn12Ni2 Copper Alloy Spherical Powder
CuSn12Ni2 Copper Alloy Spherical Powder is a specialized material made from a combination of koppar (Cu), tenn (Sn), och nickel (Ni). This alloy is part of the bronze family and is known for its hög hållfasthet, utmärkt slitstyrka, och enastående korrosionsbeständighet, even in harsh environments like seawater. The addition of nickel enhances the alloy’s mechanical strength and durability, while the spherical powder form ensures överlägsen flytbarhetvilket gör den idealisk för advanced manufacturing processes.
If you’re wondering why engineers and manufacturers are increasingly turning to CuSn12Ni2 spherical powder, the reasons are simple: it’s mångsidig, kostnadseffektiva, och high-performing. From creating intricate 3D-printed parts to producing durable machine components, this alloy meets the demands of modern industry.
Key Features of CuSn12Ni2 Copper Alloy Spherical Powder
Let’s start with what makes CuSn12Ni2 Copper Alloy Powder such a standout material:
- Exceptionellt korrosionsmotstånd: Performs exceptionally well in marine and chemical environments.
- Hög slitstyrka: Stands up to friction and mechanical stress, making it ideal for moving parts.
- Överlägsen styrka: Nickel enhances the material’s mechanical properties, ensuring long-lasting performance.
- Sfärisk form: Ensures excellent flowability, uniform distribution, and high packing density in manufacturing processes.
- Termisk konduktivitet: Copper’s inherent conductivity makes this alloy suitable for thermal management applications.
- Mångsidighet: Används i branscher som sträcker sig från flyg- och rymdindustrin till marin teknik, thanks to its broad utility.
Composition and Properties of CuSn12Ni2 Copper Alloy Spherical Powder
Egenskaperna hos CuSn12Ni2 are a direct result of its precise chemical composition. Let’s take a closer look at what’s inside this powerful alloy.
Kemisk sammansättning av CuSn12Ni2 Copper Alloy Spherical Powder
| Element | Procentuell andel (%) | Roll i legeringen |
|---|---|---|
| Koppar (Cu) | 85–88 | Base material providing thermal conductivity and corrosion resistance. |
| Tenn (Sn) | 11–13 | Enhances corrosion resistance and wear resistance. |
| Nickel (Ni) | 1.5–2.5 | Improves mechanical strength and durability. |
This balanced composition ensures CuSn12Ni2 alloy is strong, reliable, and resistant to environmental degradation.
Mechanical and Physical Properties of CuSn12Ni2 Copper Alloy Spherical Powder
| Fastighet | Värde | Förklaring |
|---|---|---|
| Täthet | ~8.8 g/cm³ | Provides structural stability and weight for manufactured parts. |
| Hårdhet | ~100–150 HB | High hardness ensures resistance to wear and deformation. |
| Draghållfasthet | 300–400 MPa | Strong enough to handle demanding mechanical loads. |
| Motståndskraft mot korrosion | Utmärkt | Performs well in seawater and chemical environments. |
| Termisk konduktivitet | ~50 W/m·K | Idealisk för värmeväxlare och system för termisk hantering. |
| Smältpunkt | ~1,000°C | Lämplig för applikationer med höga temperaturer. |
| Flytbarhet | Utmärkt | The spherical shape ensures smooth flow in additive manufacturing processes. |
Dessa egenskaper gör CuSn12Ni2 Copper Alloy Powder a top choice for applications requiring strength, durability, and precision.
Applications of CuSn12Ni2 Copper Alloy Spherical Powder
Wondering where CuSn12Ni2 spherical powder is used? From precisionsteknik till additiv tillverkning, this alloy has found its way into countless applications.
Common Applications of CuSn12Ni2 Copper Alloy Spherical Powder
| Industri | Tillämpning |
|---|---|
| Flyg- och rymdindustrin | Bearings, bushings, and heat-resistant components. |
| Marin teknik | Corrosion-resistant parts for underwater machinery. |
| Fordon | Wear-resistant components like gears and bearings. |
| Additiv tillverkning | 3D-printed parts requiring high precision and durability. |
| Industriella maskiner | Valves, pumps, and other components exposed to friction and wear. |
| Thermal Management Systems | Heat exchangers and cooling systems. |
Mångsidigheten hos CuSn12Ni2 Copper Alloy Powder makes it indispensable in industries where reliability and performance are non-negotiable.
Specifikationer, storlekar och standarder för CuSn12Ni2 Copper Alloy Spherical Powder
När du väljer CuSn12Ni2 spherical powder, it’s important to consider the available Specifikationer, partikelstorlekar, och branschstandarder.
Specifikationer och storlekar
| Specifikation | Detaljer |
|---|---|
| Partikelstorlek | 10–45 µm for additive manufacturing; 45–150 µm for powder metallurgy. |
| Renhet | ≥99% |
| Form | Spherical for optimal flowability and uniformity. |
| Standarder | Conforms to ASTM B505 and ISO 4382 standards. |
These specifications ensure the material performs consistently across a wide range of applications and industries.
Pricing and Suppliers of CuSn12Ni2 Copper Alloy Spherical Powder
Looking to source CuSn12Ni2 Copper Alloy Powder? Here’s an overview of pricing and trusted suppliers.
Leverantörer och prissättning
| Leverantör | Price Range (Per Kg) | Plats | Ytterligare tjänster |
|---|---|---|---|
| Höganäs AB | $50–$80 | Sverige | Custom particle sizes, technical support. |
| GKN Additiv | $60–$90 | USA | High-quality powders for additive manufacturing. |
| Sandvik Materialteknik | $55–$85 | Globalt | High-purity powders for precision applications. |
| Avancerade metallpulver | $50–$75 | Globalt | Specialized powders for industrial and marine uses. |
Pricing depends on Partikelstorlek, purity requirements, och ordervolym.
Fördelar och begränsningar med CuSn12Ni2 Copper Alloy Spherical Powder
Every material has its strengths and weaknesses. Here’s a breakdown of the För- och nackdelar av CuSn12Ni2 Copper Alloy Powder.
Fördelar
- Exceptionellt korrosionsmotstånd: Ideal for use in marine and chemical environments.
- Hög slitstyrka: Handles friction and mechanical stress with ease.
- Kostnadseffektivt: More affordable than exotic alloys like titanium or nickel-based materials.
- Sfärisk form: Ensures superior flowability for powder-based manufacturing.
- Broad Applications: Suitable for aerospace, automotive, and marine industries.
Begränsningar
- Higher Density: Heavier than some alternative materials, which may limit use in lightweight applications.
- Processing Expertise Required: Requires proper handling to maximize performance.
- Limited Electrical Conductivity: While decent, it’s not as high as pure copper.
FAQs About CuSn12Ni2 Copper Alloy Spherical Powder
| Fråga | Svar |
|---|---|
| What is CuSn12Ni2 used for? | It’s used in aerospace, marine, automotive, and industrial machinery. |
| Why choose CuSn12Ni2 over other alloys? | It offers a balance of strength, wear resistance, and corrosion resistance. |
| Kan det användas för 3D-utskrifter? | Yes, the spherical powder form makes it ideal for additive manufacturing. |
| How much does CuSn12Ni2 cost? | Prices range from $50 to $90 per kilogram, depending on specifications. |
| Är det korrosionsbeständigt? | Yes, it performs exceptionally well in harsh environments like seawater. |
Slutsats
CuSn12Ni2 Copper Alloy Spherical Powder is a versatile, high-performing material that meets the demands of modern engineering. Dess kombination av styrka, korrosionsbeständighet, och slitstyrka makes it a top choice for industries like flyg- och rymdindustrin, marin teknik, och fordonsindustrin. Add to that the benefits of its sfärisk pulverform, and you’ve got a material that’s perfect for 3D-utskrifter and other advanced manufacturing processes.
Ready to explore the possibilities of CuSn12Ni2 Copper Alloy Powder? Reach out to trusted suppliers today and take your projects to the next level!
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