CuZn39Pb2: En omfattande titt på denna branschledande legering

When it comes to materials that balance styrka, maskinbearbetbarhet, och korrosionsbeständighet, CuZn39Pb2 stands out as a versatile and reliable brass alloy. Whether you’re working in fordonstillverkning, rörmokeri, eller electrical engineering, CuZn39Pb2 has a proven track record across a wide range of industries. But what makes this brass alloy so special? How does it compare to other materials, and why should you consider it for your next project?

I den här omfattande guiden går vi på djupet med allt du behöver veta om CuZn39Pb2. Vi kommer att täcka dess sammansättning, fastigheter, tillämpningar, Specifikationer, och prissättning. Plus, we’ll compare it to other alloys and discuss its fördelar och begränsningar. By the end of this article, you’ll have a full understanding of how CuZn39Pb2 can meet your material needs.

Översikt

CuZn39Pb2 är en mässingslegering consisting mainly of koppar (Cu), zink (Zn), and a small amount of bly (Pb). Legeringen benämns ofta som free-cutting brass due to the presence of lead, which significantly improves its machinability. This makes it an ideal material for precisionskomponenter that require extensive maskinbearbetning without compromising on performance.

Viktiga egenskaper :

• Hög bearbetbarhet: The addition of lead improves cutting performance, reducing tool wear and manufacturing costs.
• Måttlig styrka: Balances styrka och duktilitet, making it suitable for parts that require both durability and the ability to deform without breaking.
• God korrosionsbeständighet: Suitable for use in sötvatten, mildly acidic, och alkaliska miljöer.
• Utmärkt formbarhet: Can be easily shaped through processes like böjning, drawing, och stämpling, making it versatile for a wide variety of applications.

Sammansättning och egenskaper

Den sammansättning of CuZn39Pb2 is carefully designed to provide optimal machinability, användbarhet, och korrosionsbeständighet. Låt oss bryta ner kemisk sammansättning and discuss its important mechanical and physical properties.

Kemisk sammansättning

Mekaniska och fysikaliska egenskaper

Notable Properties

• Bearbetbarhet: The lead content (up to 2.5%) significantly improves machinability, allowing for faster cutting speeds and longer tool life. This makes CuZn39Pb2 ideal for high-precision parts that require detailed machining.
• Motståndskraft mot korrosion: While not as corrosion-resistant as pure copper, CuZn39Pb2 performs well in environments such as sötvatten, lightly acidic, och alkaline atmospheres.
• Användbarhet: CuZn39Pb2 is easy to cold work, meaning it can be bent, drawn, and shaped without cracking, which is important for complex part designs.
• Termisk och elektrisk konduktivitet: CuZn39Pb2 offers good thermal conductivity, making it suitable for heat transfer applications, och dess elektrisk ledningsförmåga är lämplig för low-power electrical components.

Tillämpningar

CuZn39Pb2’s combination of maskinbearbetbarhet, styrka, och korrosionsbeständighet makes it a popular choice across many industries. Whether you’re designing Fordonsdelar, plumbing fixtures, eller elektriska anslutningar, CuZn39Pb2 offers the versatility to meet your manufacturing needs.

Vanliga tillämpningar

Why CuZn39Pb2 Is Preferred for These Applications

1. Fordon: CuZn39Pb2’s excellent machinability allows for the production of complex fuel connectors och sensorhöljen with tight tolerances. The alloy’s good corrosion resistance ensures durability in engine environments.
2. Rörmokeri: CuZn39Pb2’s korrosionsbeständighet och Formbarhet gör den idealisk för beslag, Ventiler, och pipe connectors that come into contact with water och steam.
3. Elektrisk: With its decent elektrisk ledningsförmåga, CuZn39Pb2 is frequently used in kontakter och terminaler. Dess maskinbearbetbarhet allows for the creation of precise, intricate electrical components.
4. Maskiner: CuZn39Pb2 is often used for bussningar och växlar that require both styrka och maskinbearbetbarhet. Its ability to withstand wear and tear makes it useful for high-precision mechanical components.

Specifikationer, storlekar och standarder

Like any engineering material, CuZn39Pb2 is available in various storlekar, betyg, och former to meet different manufacturing requirements. Below are the most common Specifikationer och standarder for CuZn39Pb2.

Gemensamma specifikationer och standarder

Tillgängliga storlekar och former

These sizes can be customized to meet the specific needs of different applications, and manufacturers often offer cut-to-size services to ensure that the material fits the exact specifications of your project.

Leverantörer och prissättning

Pricing for CuZn39Pb2 can vary based on factors such as Form (e.g., rods, sheets, tubes), leverantörens placering, och marknadsförhållanden. Below is a general overview of common suppliers and typical pricing for CuZn39Pb2.

Suppliers and Price Range

Factors Influencing CuZn39Pb2 Pricing

• Form: Pricing can vary widely depending on whether you are purchasing stavar, ark, eller rör, with more processed forms generally costing more.
• Plats för leverantör: Depending on where the supplier is located, fraktkostnader och import duties can significantly impact the total price.
• Marknadsförhållanden: Priserna på koppar och zink fluctuate based on global demand och commodity markets, which in turn affects the price of CuZn39Pb2.

Fördelar och begränsningar

Gillar alla material, den has its strengths and weaknesses. Understanding these can help you determine whether it’s the right fit for your project.

Fördelar och begränsningar

Comparing CuZn39Pb2 with Other Brass Alloys

When selecting the right material for your project, it’s important to compare den with other similar materials. Below, we’ll take a look at how CuZn39Pb2 stacks up against other brass alloys in terms of styrka, maskinbearbetbarhet, and other key properties.

CuZn39Pb2 Compared to Other Brass Alloys

Viktiga jämförelser

• CuZn39Pb2 vs. CuZn36Pb2: Both alloys offer utmärkt bearbetbarhet due to the presence of lead, but CuZn36Pb2 can offer slightly higher tensile strength, making it better suited for applications requiring a bit more strength.
• CuZn39Pb2 vs. CuZn40Pb2: CuZn40Pb2 is very similar to CuZn39Pb2 in terms of maskinbearbetbarhet och korrosionsbeständighet, but CuZn40Pb2 might be preferred for applications requiring higher draghållfasthet.
• CuZn39Pb2 vs. CuZn37: CuZn37 offers better Formbarhet, making it ideal for parts that require extensive bending or drawing. However, CuZn39Pb2 excels in maskinbearbetbarhetvilket gör det till det bättre valet för high-precision machined components.

Vanliga frågor och svar (FAQ)

To help you better understand CuZn39Pb2, here are answers to some commonly asked questions.

Slutsats

Den is a versatile, high-performance brass alloy that offers an excellent balance of maskinbearbetbarhet, styrka, och korrosionsbeständighet. Dess ledande innehåll gör den idealisk för precisionsbearbetning, medan dess god formbarhet allows it to be shaped into complex parts. Whether you’re working in fordonsindustrin, rörmokeri, eller elektriska industrier, CuZn39Pb2 provides tillförlitlighet och Kostnadseffektivitet.

While it may not be suited for mycket korrosiva miljöer eller potable water systems på grund av dess ledande innehåll, it remains an excellent choice for various other applications. By understanding its sammansättning, fastigheter, och Begränsningar, you can confidently use den in your next project, knowing that it will deliver the performance you need.

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