Revolutionerande sfäriskt FeCrNiTiAl-pulver för högtemperaturlegeringar för extrema tillämpningar
Låg MOQ
Tillhandahålla låg minsta orderkvantitet för att möta olika behov.
OEM & ODM
Tillhandahålla kundanpassade produkter och designtjänster för att tillgodose unika kundbehov.
Tillräckligt lager
Säkerställa snabb orderhantering och tillhandahålla tillförlitlig och effektiv service.
Kundtillfredsställelse
Tillhandahålla högkvalitativa produkter med kundnöjdhet i fokus.
dela denna artikel
Innehållsförteckning
Översikt
When it comes to advanced materials capable of withstanding extreme environments, FeCrNiTiAl Spherical High-Temperature Alloy Powder is in a class of its own. This innovative alloy combines järn (Fe), krom (Cr), nickel (Ni), titanium (Ti), och aluminium (Al) into a high-performance material engineered for exceptional termisk stabilitet, oxidationsbeständighet, och mekanisk styrka. Dess sfärisk form, achieved through cutting-edge atomization technology, ensures överlägsen flytbarhet, Packningstäthet, och bearbetning konsekvens, making it a go-to choice for additiv tillverkning, termisk sprutning, och pulvermetallurgi.
This article explores everything you need to know about FeCrNiTiAl Spherical High-Temperature Alloy Powder, från dess sammansättning och fastigheter till sin tillämpningar, Specifikationer, prissättning, och market insights. Whether you’re designing jet engine components, heat exchangers, or high-performance tools, this guide will help you understand why this alloy powder is revolutionizing industries worldwide.
What is FeCrNiTiAl Spherical High-Temperature Alloy Powder?
At its core, FeCrNiTiAl Spherical High-Temperature Alloy Powder is a premium alloy powder designed to thrive in krävande miljöer where ordinary materials fail. The combination of järn, krom, nickel, titan, och aluminium gives this alloy its unique properties, including:
- Hållfasthet vid höga temperaturer: Essential for aerospace and power generation applications.
- Oxideringsbeständighet: Provides long-term durability at elevated temperatures.
- Korrosionsbeständighet: Protects against degradation in harsh chemical or marine environments.
- Slitstyrka: Ensures longevity in abrasive conditions.
What sets this alloy apart is its sfärisk form, which is produced via advanced atomization processes such as gasatomisering eller Plasmaatomisering. This shape delivers konsekvent prestanda in modern manufacturing techniques like 3D-utskrifter, termisk sprutning, och formsprutning av metall, ensuring precision and efficiency.
Sammansättning och egenskaper
Chemical Composition Breakdown
The performance of FeCrNiTiAl powder is rooted in its carefully balanced elemental composition. Each element plays a critical role in enhancing the alloy’s properties:
| Element | Typisk sammansättning (%) | Roll i legeringen |
|---|---|---|
| Järn (Fe) | Balans | Provides structural strength and mechanical stability. |
| Krom (Cr) | 15–30 | Enhances wear and corrosion resistance. |
| Nickel (Ni) | 8–20 | Adds toughness, high-temperature stability, and ductility. |
| Titan (Ti) | 2–8 | Increases hardness and resistance to creep deformation. |
| Aluminium (Al) | 4–10 | Improves oxidation resistance and reduces density. |
| Kol (C) | ≤0.1 | Minimizes brittleness while enhancing wear resistance. |
Mekaniska och termiska egenskaper
| Fastighet | Värde |
|---|---|
| Täthet | ~7.5–8.2 g/cm³ |
| Smältpunkt | ~1400–1600 °C |
| Hardness (Post-Fusion) | ~50–65 HRC |
| Draghållfasthet | ~850–1250 MPa |
| Termisk stabilitet | Excellent up to 1200 °C |
| Oxideringsbeständighet | Superior at high temperatures in oxidative environments. |
| Flytbarhet (sfärisk form) | Outstanding, suitable for powder-based processes like 3D printing. |
Viktiga egenskaper
- Exceptional Oxidation Resistance: The combination of chromium and aluminum creates a protective oxide layer, increasing longevity in high-heat environments.
- High Mechanical Strength: Nickel and titanium contribute to superior tensile strength and resistance to deformation.
- Mångsidighet: The alloy can be used in applications ranging from aerospace to automotive to industrial tooling.
- Spherical Particle Shape: Ensures consistent flowability, making it ideal for precision manufacturing.
- Cost-Effective Alternative: Compared to superalloys, FeCrNiTiAl offers similar performance at a more affordable price point.
Tillämpningar
The unique properties of FeCrNiTiAl make it indispensable across a wide range of industries. Here’s a breakdown of its most common applications:
| Industri | Tillämpningar |
|---|---|
| Flyg- och rymdindustrin | Turbine blades, jet engine components, and heat shields. |
| Fordon | Exhaust systems, engine components, and turbocharger housings. |
| Kraftgenerering | Heat exchangers, boiler components, and gas turbine parts. |
| Olja & Gas | Coatings for pipelines, valves, and drilling tools. |
| Additiv tillverkning | 3D printing of lightweight, high-strength parts for extreme environments. |
| Industriella verktyg | Cutting tools, molds, and wear-resistant machine parts. |
Specifikationer, storlekar och standarder
| Specifikation | Detaljer |
|---|---|
| Partikelstorleksintervall | 15–45 µm (for 3D printing), 45–150 µm (for thermal spraying). |
| Form | Spherical, ensuring optimal flowability and packing density. |
| Renhet | ≥99,5% |
| Förpackning | Vacuum-sealed containers (1kg, 5kg, 10kg options). |
| Standard Compliance | ASTM B243, ISO 9001 for industrial and aerospace applications. |
Leverantörer och prissättning
| Leverantörens namn | Region | Prisintervall (USD/kg) | Särskilda egenskaper |
|---|---|---|---|
| Advanced Alloy Solutions | Nordamerika | $50–$80 | High-purity powders for aerospace coatings. |
| Global Powder Technologies | Europa | $55–$85 | ISO-certified powders for additive manufacturing. |
| Asia-Pacific Alloy Suppliers | Asia-Pacific | $40–$65 | Konkurrenskraftiga priser för bulkbeställningar. |
| ThermaPowder Innovations | Globalt | $60–$90 | Premium powders with customizable compositions. |
Fördelar och begränsningar
| Fördelar | Begränsningar |
|---|---|
| Superior oxidation and corrosion resistance. | Higher cost compared to standard alloys. |
| Excellent flowability for advanced manufacturing. | Requires specialized equipment for application. |
| High thermal stability and strength. | Limited machinability post-fusion or spraying. |
| Versatile applications across industries. | Not suitable for ultra-lightweight applications. |
Vanliga frågor
| Fråga | Svar |
|---|---|
| What is FeCrNiTiAl powder used for? | It’s used for high-temperature and wear-resistant applications in aerospace, automotive, and industrial sectors. |
| Why is it spherical? | The spherical shape improves flowability and packing density for precision manufacturing processes. |
| Är det korrosionsbeständigt? | Yes, it offers excellent corrosion resistance due to its chromium and aluminum content. |
| Kan det användas för 3D-utskrifter? | Absolutely, its spherical shape and controlled particle size make it ideal for additive manufacturing. |
| Where can I buy it? | Suppliers like Advanced Alloy Solutions and ThermaPowder Innovations offer it globally. |
Slutsats
FeCrNiTiAl Spherical High-Temperature Alloy Powder represents a new frontier in material science, delivering exceptional performance in extrema miljöer. Dess unique compositioni kombination med dess sfärisk form, makes it a versatile solution for industries ranging from flyg- och rymdindustrin till fordonsindustrin till energy production.
Whether you’re manufacturing turbinblad, Motorkomponenter, eller industriella beläggningar, this alloy powder offers unmatched thermal stability, oxidationsbeständighet, och mekanisk styrka, all while being cost-effective compared to traditional superalloys. Ready to elevate your projects? FeCrNiTiAl powder is the future of high-temperature manufacturing!
Få det senaste priset
Om Met3DP
Produktkategori
HOT SALE
KONTAKTA OSS
Har du några frågor? Skicka oss meddelande nu! Vi kommer att betjäna din begäran med ett helt team efter att ha fått ditt meddelande.
Metallpulver för 3D-printing och additiv tillverkning
FÖRETAG
PRODUKT
cONTACT INFO
- Qingdao City, Shandong, Kina
- [email protected]
- [email protected]
- +86 19116340731