Spherical Zirconium Nitride Powder: Advanced Coatings for Extreme Environments

Name: Spherical Zirconium Nitride Powder: Advanced Coatings
Brand: Met3dp
SKU: met3dp3536
Price: 9 usd
Availability: InStock

When it comes to cutting-edge materials for extreme environments and high-tech applications, Spherical Zirconium Nitride Powder (ZrN) is a standout performer. Known for its exceptional hardness, thermal stability, oxidation resistance, and unique golden appearance, zirconium nitride is finding its way into a variety of industries, including aerospace, electronics, automotive coatings, and high-performance cutting tools. Its spherical form further enhances the material’s properties by improving flowability, packing density, and uniformity in advanced manufacturing processes like additive manufacturing (3D printing) and thermal spray coatings. Imagine a material that can resist wear and corrosion, conduct electricity, and also look stunning in decorative applications. That’s spherical zirconium nitride powder for you. Whether it’s being used to enhance the durability of cutting tools or to provide a high-temperature barrier in aerospace components, this material is revolutionizing the way we think about performance and design. In this article, we’ll take a deep dive into spherical zirconium nitride powder, exploring its types, composition, properties, applications, pricing, and much more. By the end, you’ll have a clear understanding of what makes this material so unique and why it’s becoming an essential choice across various industries.

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Overview of Spherical Zirconium Nitride Powder

When it comes to cutting-edge materials for extreme environments and high-tech applications, Spherical Zirconium Nitride Powder (ZrN) is a standout performer. Known for its exceptional hardness, termisk stabilitet, oxidationsbeständighet, och unique golden appearance, zirconium nitride is finding its way into a variety of industries, including flyg- och rymdindustrin, elektronik, automotive coatings, och high-performance cutting tools. Dess sfärisk form further enhances the material’s properties by improving flytbarhet, Packningstäthet, och likformighet in advanced manufacturing processes like additiv tillverkning (3D-utskrift) och beläggningar med termisk sprutning.

Imagine a material that can resist wear and corrosion, conduct electricity, and also look stunning in decorative applications. That’s spherical zirconium nitride powder for you. Whether it’s being used to enhance the durability of cutting tools or to provide a high-temperature barrier in aerospace components, this material is revolutionizing the way we think about performance and design.

In this article, we’ll take a deep dive into spherical zirconium nitride powder, utforska dess typer, sammansättning, fastigheter, tillämpningar, prissättning, and much more. By the end, you’ll have a clear understanding of what makes this material so unique and why it’s becoming an essential choice across various industries.

Types, Composition, and Properties of Spherical Zirconium Nitride Powder

You might be wondering: what makes spherical zirconium nitride powder so special? The answer lies in its unique typer, precise chemical composition, och outstanding properties, which make it a versatile material for many demanding applications.

Types of Spherical Zirconium Nitride Powder

Zirconium nitride powder is available in several forms, each tailored for specific industrial applications. Whether you need nano-sized particles for precision manufacturing or high-purity grades for aerospace, there’s a variant designed to meet your needs.

Typ	Beskrivning
Standard Spherical ZrN Powder	General-purpose powder suitable for hard coatings, structural applications, and sintered components.
High-Purity ZrN Powder	Features minimal impurities for critical applications in aerospace and electronics.
Nano-Spherical ZrN Powder	Ultra-fine particles (<100 nm) for use in advanced composites and precision manufacturing.
Custom-Graded ZrN Powder	Tailored to specific requirements, with customizable particle sizes and purity levels.

Composition of Spherical Zirconium Nitride Powder

The remarkable performance of zirconium nitride stems from its simple yet powerful chemical composition. By combining zirconium (Zr) och nitrogen (N), this material achieves a balance of strength, thermal resistance, and electrical conductivity.

Element	Proportion (%)	Role in the Compound
Zirkonium (Zr)	78-82%	Provides structural strength, thermal stability, and resistance to oxidation.
Kväve (N)	18-22%	Enhances hardness, wear resistance, and chemical stability.
Föroreningar	<0,1%	Minimal impurities ensure consistent performance in high-precision applications.

Key Properties of Spherical Zirconium Nitride Powder

Vad gör spherical zirconium nitride powder such a versatile material? Let’s break down its key properties, which make it indispensable in advanced industries.

Fastighet	Detaljer
Smältpunkt	~2,980°C, allowing it to perform well in ultra-high-temperature environments.
Hårdhet	~2,000 HV, making it one of the hardest ceramic materials available.
Täthet	~7.09 g/cm³, striking a balance between strength and weight.
Termisk konduktivitet	~30-50 W/m·K, enabling efficient heat dissipation in high-performance applications.
Elektrisk konduktivitet	Exceptional, making it suitable for electrodes and other conductive applications.
Oxideringsbeständighet	Excellent up to ~1,000°C, ensuring long-term Hållbarhet i tuffa miljöer.
Flytbarhet	Spherical shape improves flowability, essential for 3D printing and coating processes.
Estetisk tilltalande	Unique golden color makes it a popular choice for decorative applications.

Applications of Spherical Zirconium Nitride Powder

Tack vare sin mångsidighet och unika egenskaper, spherical zirconium nitride powder is used across a wide range of industries. From enhancing the durability of cutting tools to providing stunning decorative coatings, this material is indispensable for modern manufacturing.

Key Applications of Spherical Zirconium Nitride Powder

Industri	Tillämpning
Flyg- och rymdindustrin	Thermal barrier coatings, high-temperature components, and structural reinforcements.
Elektronik	Conductive ceramics for electrodes, semiconductor manufacturing, and microelectronics.
Fordon	Wear-resistant coatings for engine parts, brake systems, and turbochargers.
Skärande verktyg	Hard coatings for drills, milling cutters, and other tools to improve durability and performance.
Dekorativa ytbeläggningar	Used in watches, jewelry, and luxury products for its golden color and scratch resistance.
Additiv tillverkning	Ideal for 3D printing high-performance parts with superior flowability and strength.

Example: Spherical Zirconium Nitride in Cutting Tools

Imagine you’re a manufacturer of cutting tools. Your customers want tools that stay sharp longer, resist wear, and handle extreme temperatures. Spherical zirconium nitride powder is the perfect solution. It forms a hard, wear-resistant coating that not only enhances durability but also improves tool life, saving money in the long run.

Specifications, Sizes, and Standards for Spherical Zirconium Nitride Powder

När du väljer spherical zirconium nitride powder, förstå dess Specifikationer, storlekaroch efterlevnad av branschstandarder is crucial for ensuring optimal performance.

Specifications and Sizes of Spherical Zirconium Nitride Powder

Specifikation	Detaljer
Partikelstorleksintervall	Available in 0.5-5 µm (nano), 10-45 µm (fine), and 45-150 µm (coarse) for diverse applications.
Renhet	≥99.9%, ensuring minimal impurities for critical use cases.
Form	Spherical, providing improved flowability and packing density.
Täthet	~7.09 g/cm³, offering excellent strength-to-weight ratio.
Compliance Standards	Meets ISO, ASTM, and MIL-SPEC standards for aerospace, electronics, and automotive industries.

Suppliers and Pricing for Spherical Zirconium Nitride Powder

Finding the right supplier is essential for ensuring quality and consistency. Pricing varies depending on factors like renhet, Partikelstorlek, och specialized requirements.

Top Suppliers and Pricing Information

Leverantör	Region	Prisintervall (per kg)	Specialisering
Advanced Ceramics Co.	USA	$2,000 – $4,000	High-purity powders for aerospace and electronics applications.
Global Materials Supply	Europa	$2,200 – $4,500	Custom grades and sizes for industrial coatings and cutting tools.
NanoTech Powders	Asien	$1,800 – $3,800	Specializes in nano-sized spherical zirconium nitride powders.
Industrial Powder Experts	Globalt	$2,100 – $4,200	Supplies powders for additive manufacturing and decorative coatings.

Advantages and Limitations of Spherical Zirconium Nitride Powder

Förståelse för För- och nackdelar of spherical zirconium nitride powder helps in assessing its suitability for specific applications.

Advantages of Spherical Zirconium Nitride Powder

Fördel	Beskrivning
Exceptionell hårdhet	Provides superior wear resistance for cutting tools and coatings.
Termisk stabilitet	Performs well in ultra-high-temperature environments.
Aesthetic Properties	Unique golden color makes it ideal for luxury and decorative applications.
Flytbarhet	Spherical particles improve manufacturing efficiency, especially in 3D printing.
Oxideringsbeständighet	Ensures long-term durability in harsh, oxidizing conditions.

Limitations of Spherical Zirconium Nitride Powder

Begränsning	Beskrivning
Hög kostnad	Premium material with a higher price tag compared to standard ceramics.
Utmaningar vid bearbetning	Requires specialized equipment for optimal results in advanced manufacturing.
Limited Oxidation Resistance	Oxidation resistance decreases at temperatures exceeding 1,000°C.

Frequently Asked Questions (FAQ) About Spherical Zirconium Nitride Powder

Fråga	Svar
What is spherical zirconium nitride powder used for?	It’s used in aerospace, electronics, cutting tools, automotive, and decorative applications.
Varför är den sfäriska formen viktig?	Spherical particles improve flowability, packing density, and uniformity in manufacturing processes.
Hur mycket kostar det?	Prices range from $1,800 to $4,500 per kilogram, depending on purity and size.
Is it suitable for 3D printing?	Yes, its flowability and properties make it ideal for additive manufacturing.
What industries benefit most from it?	Industries like aerospace, automotive, electronics, and luxury goods benefit the most.

Slutsats

Spherical Zirconium Nitride Powder is an advanced material that combines exceptional durability, termisk stabilitet, och visuell attraktionskraft. Whether you’re manufacturing cutting tools, designing aerospace components, or creating luxury decorative items, this material offers unparalleled performance. While it comes at a premium price, its long-term benefits make it a worthwhile investment for industries that demand the best in högpresterande material.

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