Ti prášek pro zubní průmysl
Obsah
When it comes to the dental industry, materials matter more than one might think. Titanium (Ti) powder has emerged as a game-changer, promising superior performance, biocompatibility, and reliability. Let’s dive deep into the world of Ti powder and see why it’s making waves in dental applications.
Overview of Ti Powder in Dental Applications
Titanium powder is widely used in the dental industry for creating implants, crowns, bridges, and various other dental appliances. Its unique properties make it an ideal material for dental applications, offering unmatched strength, lightweight, and excellent biocompatibility.
Why Titanium Powder?
- Biokompatibilita: Titanium is non-toxic and is not rejected by the body, making it perfect for dental implants.
- Pevnost a odolnost: Offers high strength-to-weight ratio, ensuring long-lasting dental solutions.
- Odolnost proti korozi: Titanium doesn’t corrode, even when in constant contact with bodily fluids.
- Oseointegrace: Promotes bonding with bone, ensuring stable and secure dental implants.
Types of Ti Powder for Dental Applications
Here’s a breakdown of various Ti powder models used in the dental industry:
| Modelka | Složení | Vlastnosti | Charakteristika |
|---|---|---|---|
| Ti-6Al-4V | 90% Ti, 6% Al, 4% V | Vysoká pevnost, lehkost | Commonly used, excellent biocompatibility |
| Ti-5Al-2.5Fe | 92.5% Ti, 5% Al, 2.5% Fe | Enhanced strength, fatigue resistance | Zlepšené mechanické vlastnosti |
| Ti-6Al-7Nb | 86% Ti, 6% Al, 7% Nb | Superior biocompatibility, strength | Alternative to Ti-6Al-4V, better tissue response |
| CP-Ti (Grade 1) | 99.9% Ti | Vynikající odolnost proti korozi | Pure titanium, highly biocompatible |
| CP-Ti (Grade 2) | 99.8% Ti | Good strength, ductility | Widely used in medical devices |
| CP-Ti (Grade 3) | 99.7% Ti | Higher strength, good weldability | Suitable for complex structures |
| CP-Ti (Grade 4) | 99.5% Ti | Highest strength, excellent corrosion resistance | Best for load-bearing implants |
| Ti-15Mo | 85% Ti, 15% Mo | Beta titanium alloy, flexible | Used for orthodontic wires |
| Ti-13Nb-13Zr | 74% Ti, 13% Nb, 13% Zr | High biocompatibility, non-allergenic | Used in implants and prosthetics |
| Ti-12Mo-6Zr-2Fe | 80% Ti, 12% Mo, 6% Zr, 2% Fe | Beta titanium alloy, high strength | Ideal for dental frameworks |
Applications of Ti Powder in Dental Industry
Titanium powder’s versatility and unique properties make it suitable for a variety of dental applications:
| aplikace | Použijte | Výhody |
|---|---|---|
| Zubní implantáty | Used to replace missing teeth | Promotes osseointegration, durable |
| Crowns and Bridges | Create long-lasting dental restorations | Pevné, odolné proti korozi |
| Ortodontické přístroje | Brackets, wires, and other appliances | Flexible, non-allergenic |
| Prosthetics | Custom dental prosthetics | High biocompatibility, customizable |
| Chirurgické nástroje | Tools used in dental surgeries | Lightweight, strong, durable |
| Dentures | Metal frameworks for dentures | Pevné, odolné proti korozi |
| Bone Grafts | Bone augmentation and repair | Promotes bone growth and integration |
| Temporary Abutments | Supports during the healing phase | Easy to work with, biocompatible |
| Ortopedické implantáty | Jaw and facial reconstruction | Strong, promotes bone healing |
| Povrchové nátěry | Coating for other dental materials | Enhances strength and longevity |
Specifikace, velikosti, třídy, normy
When selecting Ti powder for dental applications, it’s crucial to consider specifications, sizes, grades, and standards to ensure optimal performance.
| Specifikace | Podrobnosti |
|---|---|
| Velikost částic | 15-45 µm, 45-105 µm, 105-150 µm |
| Čistota | ≥ 99.5% |
| Třída | CP-Ti Grade 1, 2, 3, 4; Ti-6Al-4V; etc. |
| Normy | ASTM F67, ASTM F136, ISO 5832-2, ISO 5832-3 |
| Hustota | 4.51 g/cm³ |
| Bod tání | 1,668°C (3,034°F) |
| Young’s Modulus | 110 GPa |
Podrobnosti o dodavatelích a cenách
Choosing the right supplier for Ti powder is vital for ensuring quality and consistency in dental applications.
| Dodavatel | Modelka | Cena za kg | Poznámky |
|---|---|---|---|
| ATI Metals | CP-Ti Grade 1 | $150 – $200 | Reliable, high purity |
| AP&C | Ti-6Al-4V | $250 – $300 | High-quality aerospace-grade powders |
| Technika TLS | Ti-6Al-7Nb | $200 – $250 | Excellent for biomedical applications |
| GKN Hoeganaes | CP-Ti Grade 2 | $180 – $220 | Good balance of cost and performance |
| Technologie povrchů Praxair | Ti-15Mo | $300 – $350 | Specializes in custom alloy powders |
| Tesařská technologie | CP-Ti Grade 3 | $170 – $210 | Consistent quality, reliable supplier |
| Technologie LPW | Ti-13Nb-13Zr | $220 – $270 | High biocompatibility, niche markets |
| Sandvik | Ti-5Al-2.5Fe | $190 – $230 | Advanced materials for medical use |
| Arcam AB | Ti-12Mo-6Zr-2Fe | $240 – $290 | High-strength powders for complex parts |
| Tekna | Ti-6Al-4V | $260 – $310 | Superior powder consistency |
Advantages and Limitations of Ti Powder in Dental Industry
Understanding the pros and cons of Ti powder helps in making informed decisions for dental applications.
| Parametr | Výhody | Omezení |
|---|---|---|
| Síla | Vysoký poměr pevnosti a hmotnosti | Expensive compared to other materials |
| Biokompatibilita | Excellent tissue response | Requires precise manufacturing |
| Odolnost proti korozi | Doesn’t corrode in bodily fluids | Complex machining and processing |
| Oseointegrace | Promotes bone bonding | High cost of raw materials |
| Flexibilita | Suitable for orthodontic applications | Brittle in thin sections |
| Odolnost | Long-lasting dental solutions | Specialized equipment needed |
| Non-Allergenic | Safe for patients with metal allergies | Limited availability of some grades |
| Přizpůsobení | Can be tailored to specific needs | Potential for contamination if not handled properly |
| Lehká váha | Comfortable for patients | Requires expert handling |
| Aesthetic | Can be coated for a natural look | Surface finishing can be challenging |
Složení Ti prášek pro zubní průmysl
The composition of Ti powder significantly impacts its properties and suitability for various dental applications.
| Složení | Živel | Procento |
|---|---|---|
| Čistý titan | Ti | 99.5% – 99.9% |
| Ti-6Al-4V | Ti | 90% |
| Al | 6% | |
| V | 4% | |
| Ti-6Al-7Nb | Ti | 86% |
| Al | 6% | |
| Nb | 7% | |
| Ti-15Mo | Ti | 85% |
| Mo | 15% | |
| Ti-13Nb-13Zr | Ti | 74% |
| Nb | 13% | |
| Zr | 13% | |
| Ti-5Al-2.5Fe | Ti | 92.5% |
| Al | 5% | |
| Fe | 2.5% |
Characteristics of Ti Powder for Dental Industry
Key characteristics of Ti powder make it the preferred choice for dental applications:
- Vysoká čistota: Ensures excellent biocompatibility and minimizes the risk of adverse reactions.
- Řízená velikost částic: Optimizes performance for specific applications like implants and orthodontics.
- Custom Alloy Compositions: Tailored to meet the needs of various dental procedures.
- Consistency and Quality: Reliable suppliers ensure consistent quality for predictable outcomes.
Stupně Ti prášek pro zubní průmysl
Different grades of titanium powder are used based on the specific requirements of dental applications:
| Třída | Popis | Aplikace |
|---|---|---|
| CP-Ti Grade 1 | Commercially pure, high ductility | Zubní implantáty, chirurgické nástroje |
| CP-Ti Grade 2 | Commercially pure, good balance | Crowns, bridges, prosthetics |
| CP-Ti Grade 3 | Commercially pure, high strength | Orthopedic implants, dental frameworks |
| CP-Ti Grade 4 | Commercially pure, strongest | Load-bearing implants, complex structures |
| Ti-6Al-4V | Alloyed, high strength | Implants, orthodontic devices |
| Ti-6Al-7Nb | Alloyed, superior biocompatibility | Sensitive patients, alternative to Ti-6Al-4V |
| Ti-15Mo | Beta alloy, flexible | Orthodontic wires, prosthetics |
| Ti-13Nb-13Zr | Non-allergenic, high biocompatibility | Dental implants, prosthetics |
Comparing Ti Powder Models: Pros and Cons
To choose the best titanium powder model, it’s essential to compare their advantages and limitations.
| Modelka | Klady | Nevýhody |
|---|---|---|
| Ti-6Al-4V | High strength, lightweight, widely used | Expensive, potential for allergic reactions |
| Ti-6Al-7Nb | Superior biocompatibility, strength | Higher cost, less available |
| CP-Ti Grade 1 | High purity, excellent corrosion resistance | Nižší pevnost ve srovnání se slitinami |
| CP-Ti Grade 4 | Highest strength, corrosion resistance | Obtížnější obrábění |
| Ti-15Mo | Flexible, suitable for orthodontics | Drahé, specializované aplikace |
| Ti-13Nb-13Zr | Non-allergenic, biocompatible | Costly, niche market |
Nejčastější dotazy
| Otázka | Odpovědět |
|---|---|
| Why is titanium powder used in dental implants? | Titanium powder is used for its biocompatibility, strength, and ability to integrate with bone. |
| What is the best grade of titanium for dental applications? | CP-Ti Grade 4 is preferred for its strength and corrosion resistance, though Ti-6Al-4V is also popular. |
| How does titanium powder promote osseointegration? | Titanium’s surface properties encourage bone cells to attach and grow, leading to stable implants. |
| Are there any risks associated with titanium implants? | Risks are minimal, but potential allergic reactions or implant failure can occur in rare cases. |
| How does the cost of titanium powder compare to other materials? | Titanium powder is more expensive than some other materials, but its benefits often justify the cost. |
| Can titanium powder be customized for specific applications? | Yes, various alloys and particle sizes can be tailored to meet specific dental needs. |
| What are the common suppliers of titanium powder? | Major suppliers include ATI Metals, AP&C, TLS Technik, and GKN Hoeganaes. |
| How should titanium powder be stored? | It should be stored in a dry, cool place, away from contaminants to maintain its quality. |
| Is titanium powder recyclable? | Yes, titanium powder can be recycled, contributing to sustainability in the dental industry. |
| What are the alternatives to titanium powder for dental applications? | Alternatives include zirconia, stainless steel, and cobalt-chromium alloys, though they may not offer the same benefits. |
Závěr
Titanium powder stands out as a premier material for the dental industry, offering unmatched benefits in terms of biocompatibility, strength, and durability. By understanding the various types, compositions, and applications, dental professionals can make informed decisions to provide the best care for their patients. Whether it’s for implants, crowns, or orthodontic devices, titanium powder proves to be a reliable and effective choice.
So, are you ready to revolutionize your dental practice with the power of titanium? Dive in and explore the possibilities!
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MET3DP Technology Co., LTD je předním poskytovatelem řešení aditivní výroby se sídlem v Qingdao v Číně. Naše společnost se specializuje na zařízení pro 3D tisk a vysoce výkonné kovové prášky pro průmyslové aplikace.
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