Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
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Inhaltsübersicht
Overview of Dievar Spherical Mold Steel Alloy Powder
Wenn es darum geht high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the sphärische Morphologie of Dievar powder ensures optimale Fließfähigkeit, gleichmäßige Packungsdichteund konsistente Leistung in Anwendungen wie 3D-Druck, thermisches Spritzenund Metall-Spritzgießen (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for anspruchsvolle Anwendungen like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand hervorragende Zähigkeit, hohe Verschleißfestigkeitund thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through Gaszerstäubung, a process that delivers particles with round, consistent shapes. This spherical morphology ensures verbesserte Fließfähigkeitund damit ideal für additive Fertigung and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of Druckguss, Spritzgießenund forging dies, yet versatile enough to excel in modernste Fertigungstechniken wie 3D-Druck.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
| Element | Typische Zusammensetzung (%) | Rolle in der Legierung |
|---|---|---|
| Kohlenstoff (C) | 0.35–0.40 | Enhances hardness and strength. |
| Chrom (Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
| Molybdän (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
| Vanadium (V) | 0.50–0.80 | Increases wear resistance and edge retention. |
| Silizium (Si) | 0,20–0,40 | Enhances strength and resistance to thermal shock. |
| Mangan (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
| Eisen (Fe) | Bilanz | Forms the structural base of the alloy. |
Wichtige physikalische und mechanische Eigenschaften
| Eigentum | Wert |
|---|---|
| Dichte | ~7,8 g/cm³ |
| Härte (HRC) | 48–52 (after heat treatment) |
| Zugfestigkeit | ~1,300 MPa |
| Thermische Ermüdungsbeständigkeit | Exceptional, ideal for high-temperature cycles. |
| Zähigkeit | Superior, even under extreme stress. |
| Abnutzungswiderstand | Excellent, particularly against abrasive forces. |
| Wärmeleitfähigkeit | High, ensuring efficient heat Verlustleistung. |
| Fließfähigkeit | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle schwere Lasten und mechanische Beanspruchungen, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring längere Lebensdauer der Werkzeuge.
- Hohe Abriebfestigkeit: Dievar resists wear and abrasion, even in harsh environments, ensuring konsistente Leistung im Laufe der Zeit.
- Spherical Morphology for Precision: Die sphärische Form gewährleistet einheitliche Verpackung, verbesserte Fließfähigkeitund consistent melting, making it ideal for modern manufacturing methods.
- Vielseitigkeit: Whether it’s hot-working tools, plastic molds, oder additive Fertigung, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
| Industrie | Anwendungen |
|---|---|
| Werkzeugbau | Injection molds, die-casting dies, and forging tools. |
| Luft- und Raumfahrt | High-strength components and thermal-resistant parts. |
| Automobilindustrie | Engine parts, transmission components, and high-pressure dies. |
| Additive Fertigung | 3D printing of high-strength, wear-resistant tools and molds. |
| Industrielle Fertigung | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
| Spezifikation | Einzelheiten |
|---|---|
| Partikelgrößenbereich | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
| Form | Sphärisch, was eine gleichmäßige Fließfähigkeit und Verpackung gewährleistet. |
| Reinheit | ≥99.5% |
| Verpackung | Vakuumversiegelte Behälter (1kg, 5kg, 10kg Optionen). |
| Einhaltung von Normen | ASTM A681, ISO 9001 zur Qualitätssicherung. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
| Name des Lieferanten | Region | Preisspanne (USD/kg) | Besondere Merkmale |
|---|---|---|---|
| Globale Legierungslösungen | Nordamerika | $80-$120 | High-purity powders for industrial tools. |
| Fortschrittliche Metallpulver | Europa | $90-$140 | ISO-certified powders for precision tooling. |
| Stahllieferanten im asiatisch-pazifischen Raum | Asien-Pazifik | $70–$110 | Competitive pricing with bulk discounts. |
| Industrielle Pulverbeschichtungen | Global | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
| Vorteile | Beschränkungen |
|---|---|
| Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
| Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
| Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
| Frage | Antwort |
|---|---|
| What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
| Warum ist sie kugelförmig? | The spherical shape improves flowability and ensures consistent quality. |
| Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
| How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
| Where can I buy Dievar alloy powder? | Anbieter wie Global Alloy Solutions und Advanced Metal Powders bieten sie weltweit an. |
Schlussfolgerung
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of thermische Ermüdungsbeständigkeit, Verschleißfestigkeitund exakte Fließfähigkeit macht es unverzichtbar für Druckguss, Spritzgießenund additive Fertigung.
Ob Sie basteln industrielle Werkzeuge oder cutting-edge 3D printed components, Dievar is the material you can trust to deliver außergewöhnliche Ergebnisse every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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