Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
When it comes to high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the spherical morphology of Dievar powder ensures optimal flowability, uniform packing density, and consistent performance in applications like 3D printing, thermal spraying, and metal injection molding (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for demanding applications like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
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Overview of Dievar Spherical Mold Steel Alloy Powder
Lorsqu'il s'agit de high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the morphologie sphérique of Dievar powder ensures une fluidité optimale, densité d'emballage uniformeet des performances constantes dans des applications telles que Impression 3D, pulvérisation thermiqueet moulage par injection de métaux (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for applications exigeantes like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand excellente ténacité, haute résistance à l'usureet thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through atomisation du gaz, a process that delivers particles with round, consistent shapes. This spherical morphology ensures amélioration de la fluiditéIl s'agit donc d'une solution idéale pour fabrication additive and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of moulage sous pression, moulage par injectionet forging dies, yet versatile enough to excel in des techniques de fabrication de pointe comme Impression 3D.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
Élément | Composition typique (%) | Rôle dans l'alliage |
---|---|---|
Carbone (C) | 0.35–0.40 | Enhances hardness and strength. |
Chrome (Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
Molybdène (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
Vanadium (V) | 0.50–0.80 | Increases wear resistance and edge retention. |
Silicium (Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
Manganèse (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
Fer (Fe) | Équilibre | Forms the structural base of the alloy. |
Principales propriétés physiques et mécaniques
Propriété | Valeur |
---|---|
Densité | ~7,8 g/cm³ |
Dureté (HRC) | 48–52 (after heat treatment) |
Résistance à la traction | ~1,300 MPa |
Résistance à la fatigue thermique | Exceptional, ideal for high-temperature cycles. |
Solidité | Superior, even under extreme stress. |
Résistance à l'usure | Excellent, particularly against abrasive forces. |
Conductivité thermique | High, ensuring efficient heat dissipation. |
Capacité d'écoulement | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle charges lourdes et les contraintes mécaniques, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring durée de vie plus longue de l'outil.
- Haute résistance à l'usure: Dievar resists wear and abrasion, even in harsh environments, ensuring des performances constantes au fil du temps.
- Spherical Morphology for Precision: La forme sphérique garantit emballage uniforme, amélioration de la fluiditéet consistent melting, making it ideal for modern manufacturing methods.
- Polyvalence: Whether it’s hot-working tools, plastic moldsou fabrication additive, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
L'industrie | Applications |
---|---|
Outillage | Injection molds, die-casting dies, and forging tools. |
Aérospatiale | High-strength components and thermal-resistant parts. |
Automobile | Engine parts, transmission components, and high-pressure dies. |
Fabrication additive | 3D printing of high-strength, wear-resistant tools and molds. |
Fabrication industrielle | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
Spécifications | Détails |
---|---|
Gamme de taille des particules | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
Forme | Sphérique, assurant une fluidité et un conditionnement constants. |
La pureté | ≥99.5% |
Emballage | Conteneurs scellés sous vide (options 1kg, 5kg, 10kg). |
Respect des normes | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
Nom du fournisseur | Région | Fourchette de prix (USD/kg) | Caractéristiques spéciales |
---|---|---|---|
Solutions globales d'alliage | Amérique du Nord | $80-$120 | High-purity powders for industrial tools. |
Poudres métalliques avancées | L'Europe | $90-$140 | ISO-certified powders for precision tooling. |
Asia-Pacific Steel Suppliers | Asie-Pacifique | $70–$110 | Competitive pricing with bulk discounts. |
Revêtements industriels en poudre | Mondial | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
Avantages | Limites |
---|---|
Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
Question | Répondre |
---|---|
What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
Pourquoi est-elle sphérique ? | The spherical shape improves flowability and ensures consistent quality. |
Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
Where can I buy Dievar alloy powder? | Des fournisseurs tels que Global Alloy Solutions et Advanced Metal Powders en proposent dans le monde entier. |
Conclusion
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of résistance à la fatigue thermique, résistance à l'usureet précision de l'écoulement Le système est donc indispensable pour les moulage sous pression, moulage par injectionet fabrication additive.
Whether you’re crafting industrial dies ou cutting-edge 3D printed components, Dievar is the material you can trust to deliver des résultats exceptionnels every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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