工具用金属粉
目次
Tooling is an essential aspect of many industries, from automotive to aerospace. The ability to shape, cut, and form metal into specific designs is crucial. One key component in this process is metal powder, a material that has revolutionized how tooling is done. This article dives deep into the world of 工具用金属粉, offering an exhaustive overview of different types, their compositions, properties, and much more. So, let’s get started!
Overview of Metal Powder for Tooling
Metal powders are finely divided solid materials used in various manufacturing processes. These powders are essential in tooling because they can be molded and fused into intricate shapes that are otherwise difficult to achieve with bulk metals. The tooling industry has benefited immensely from the development of high-quality metal powders that offer exceptional strength, durability, and precision.
Types and Characteristics of Metal Powder for Tooling
Here are some specific metal powder models commonly used in tooling, each with unique characteristics:
- 316L ステンレススチール粉
- 構成:鉄、クロム、ニッケル、モリブデン
- プロパティ: Excellent corrosion resistance, good formability, non-magnetic
- 特徴: Used in marine and pharmaceutical industries due to its resistance to chlorides and acids.
- 17-4 PHステンレススチール・パウダー
- 構成: Iron, Chromium, Nickel, Copper
- プロパティ: High strength and hardness, good corrosion resistance
- 特徴: Ideal for aerospace, chemical, and petrochemical applications.
- インコネル718パウダー
- 構成:ニッケル、クロム、鉄、ニオブ、モリブデン
- プロパティ: High tensile strength, excellent fatigue and creep resistance
- 特徴: Perfect for high-temperature applications like gas turbines and nuclear reactors.
- チタンTi-6Al-4Vパウダー
- 構成:チタン、アルミニウム、バナジウム
- プロパティ:高い強度対重量比、優れた耐食性
- 特徴: Commonly used in aerospace, medical implants, and automotive components.
- コバルト・クロムパウダー
- 構成:コバルト、クロム、モリブデン
- プロパティ: Superior wear resistance, high strength, biocompatible
- 特徴: Used in dental implants, orthopedic implants, and aerospace components.
- 銅粉
- 構成:純銅
- プロパティ: Excellent thermal and electrical conductivity, good corrosion resistance
- 特徴: Used in electrical components, heat exchangers, and automotive parts.
- アルミニウムAlSi10Mgパウダー
- 構成:アルミニウム、シリコン、マグネシウム
- プロパティ: Lightweight, good thermal properties, high strength
- 特徴: Ideal for automotive and aerospace components, and lightweight structures.
- H13工具鋼パウダー
- 構成: Iron, Chromium, Molybdenum, Vanadium
- プロパティ: High toughness, good wear resistance, high-temperature stability
- 特徴: Used in die-casting, extrusion, and hot forging tools.
- 炭化タングステン粉
- 構成:タングステン、カーボン
- プロパティ: Extremely hard, excellent wear resistance, high melting point
- 特徴: Used in cutting tools, mining equipment, and wear-resistant parts.
- マレージング・スチール・パウダー
- 構成:鉄、ニッケル、コバルト、モリブデン、チタン
- プロパティ: Ultra-high strength, good toughness, minimal distortion during heat treatment
- 特徴: Perfect for aerospace, tooling, and high-stress components.
構成 工具用金属粉
The composition of metal powder plays a critical role in determining its properties and suitability for specific tooling applications. Here’s a detailed table of compositions for some of the most commonly used metal powders:
金属粉末 | 主要な要素 | 構成(%) |
---|---|---|
316Lステンレス鋼 | Fe、Cr、Ni、Mo | Fe: 65-70, Cr: 16-18, Ni: 10-14, Mo: 2-3 |
17-4 PHステンレス鋼 | Fe、Cr、Ni、Cu | Fe: 65-70, Cr: 15-17.5, Ni: 3-5, Cu: 3-5 |
インコネル718 | Ni、Cr、Fe、Nb、Mo | Ni: 50-55, Cr: 17-21, Fe: 17-21, Nb: 4.75-5.5, Mo: 2.8-3.3 |
チタン Ti-6Al-4V | Ti、Al、V | Ti: 88-90, Al: 5.5-6.75, V: 3.5-4.5 |
コバルトクロム | Co、Cr、Mo | Co: 60-65, Cr: 26-30, Mo: 5-7 |
銅 | 銅 | Cu: 99.9+ |
アルミニウム AlSi10Mg | Al、Si、Mg | Al: 85-90, Si: 9-11, Mg: 0.2-0.4 |
H13工具鋼 | Fe、Cr、Mo、V | Fe: 85-90, Cr: 4.75-5.5, Mo: 1.1-1.75, V: 0.8-1.2 |
炭化タングステン | W、C | W: 80-97, C: 3-20 |
マレージング鋼 | Fe、Ni、Co、Mo、Ti | Fe: 60-65, Ni: 18-19, Co: 8-10, Mo: 4.6-5.2, Ti: 0.15-0.2 |
Properties of Metal Powder for Tooling
Each type of metal powder comes with its own set of properties that make it suitable for specific tooling applications. Understanding these properties can help in selecting the right material for the job.
金属粉末 | 強さ | 硬度 | 耐食性 | 熱伝導率 | 密度 (g/cm³) |
---|---|---|---|---|---|
316Lステンレス鋼 | 高い | ミディアム | 素晴らしい | ミディアム | 7.9 |
17-4 PHステンレス鋼 | 非常に高い | 高い | グッド | ミディアム | 7.75 |
インコネル718 | 非常に高い | 高い | 素晴らしい | 低い | 8.19 |
チタン Ti-6Al-4V | 高い | ミディアム | 素晴らしい | ミディアム | 4.43 |
コバルトクロム | 高い | 非常に高い | 素晴らしい | ミディアム | 8.3 |
銅 | ミディアム | 低い | グッド | 素晴らしい | 8.96 |
アルミニウム AlSi10Mg | ミディアム | 低い | グッド | 高い | 2.7 |
H13工具鋼 | 高い | 高い | ミディアム | ミディアム | 7.8 |
炭化タングステン | 極めて高い | 極めて高い | グッド | 低い | 15.7 |
マレージング鋼 | ウルトラハイ | 高い | ミディアム | ミディアム | 8.0 |
Applications of Metal Powder for Tooling
Metal powders find applications in a variety of industries. Here’s a breakdown of some key uses:
産業 | 金属粉末 | 申し込み |
---|---|---|
航空宇宙 | Titanium Ti-6Al-4V, Inconel 718 | ジェットエンジン部品、構造部品 |
自動車 | Aluminum AlSi10Mg, Copper | Engine parts, heat exchangers, electrical components |
メディカル | Cobalt-Chrome, Titanium Ti-6Al-4V | インプラント、手術器具 |
エレクトロニクス | 銅、アルミニウム AlSi10Mg | 導電性部品、ヒートシンク |
金型製作 | H13工具鋼、超硬合金 | 金型、切削工具 |
エネルギー | インコネル718, マルエージング鋼 | Turbine blades, power generation equipment |
歯科 | Cobalt-Chrome, Titanium Ti-6Al-4V | Dental implants, orthodontic appliances |
一般製造業 | 316L Stainless Steel, 17-4 PH Stainless Steel | Fasteners, industrial machinery components |
Specifications, Sizes, Grades, and Standards of Metal Powder for Tooling
Specifications and standards ensure that the metal powders meet the required quality and performance levels for tooling applications.
金属粉末 | 仕様 | サイズ (µm) | グレード | 規格 |
---|---|---|---|---|
316Lステンレス鋼 | アストレムA276、アストレムF138 | 15-45, 45-105 | 316L, 316LS | ASM、ISO 5832-1 |
17-4 PHステンレス鋼 | AMS 5643、ASM A693 | 15-45, 45-105 | 17-4 PH | ASTM、AMS |
インコネル718 | AMS5662、ASM B637 | 15-45, 45-105 | 718 | AMS、ASTM、ISO |
チタン Ti-6Al-4V | ASMB348、AMS4911 | 15-45, 45-105 | 5年生, 23年生 | ASTM, AMS, ISO 5832-3 |
コバルトクロム | アストレムF75、アストレムF1537 | 15-45, 45-105 | CoCrMo、CoCrW | ASTM、ISO |
銅 | ASTM B213, ASTM B124 | 15-45, 45-105 | ETP、OFHC | ASTM |
アルミニウム AlSi10Mg | ASTM B209, ASTM B247 | 15-45, 45-105 | AlSi10Mg, AlSi12 | ASTM、ISO |
H13工具鋼 | アストマムA681、アムス6487 | 15-45, 45-105 | H13 | ASTM、AMS |
炭化タングステン | ASTM B777, ISO 3325 | 15-45, 45-105 | WC-コ | ASTM、ISO |
マレージング鋼 | AMS6514、ASM538 | 15-45, 45-105 | 18Ni(300), C300 | AMS、ASTM |
サプライヤーと価格 工具用金属粉
Here’s a list of suppliers along with pricing details for different metal powders.
サプライヤー | 金属粉末 | 価格(USD/kg) | Bulk Discount | 連絡先 |
---|---|---|---|---|
カーペンター・テクノロジー | 316Lステンレス鋼 | 30-40 | はい | www.carpentertech.com |
ヘガネスAB | 17-4 PHステンレス鋼 | 35-45 | はい | www.hoganas.com |
サンドビック・マテリアル | インコネル718 | 100-150 | はい | www.materials.sandvik |
ATIメタルズ | チタン Ti-6Al-4V | 200-250 | はい | www.atimetals.com |
プラクセア・サーフェス・テクノロジー | コバルトクロム | 150-200 | はい | www.praxairsurfacetechnologies.com |
アメリカの要素 | 銅 | 20-25 | はい | www.americanelements.com |
ECKART GmbH | アルミニウム AlSi10Mg | 30-35 | はい | www.eckart.net |
ケナメタル | H13工具鋼 | 50-60 | はい | www.kennametal.com |
グローバル・タングステン&パウダー | 炭化タングステン | 80-100 | はい | www.globaltungsten.com |
H.C.スタルク・ソリューションズ | マレージング鋼 | 70-90 | はい | www.hcstarck.com |
Comparing Pros and Cons of Metal Powders for Tooling
Each metal powder has its own set of advantages and limitations. Here’s a comparative analysis:
金属粉末 | メリット | 制限事項 |
---|---|---|
316Lステンレス鋼 | 優れた耐食性、生体適合性 | Medium strength and hardness |
17-4 PHステンレス鋼 | High strength and hardness, good corrosion resistance | More expensive than 316L |
インコネル718 | High temperature stability, excellent strength | 非常に高価、機械加工が難しい |
チタン Ti-6Al-4V | 高い強度対重量比、優れた生体適合性 | 高価で加工が難しい |
コバルトクロム | Superior wear resistance, high strength, biocompatible | 高価、機械加工が難しい |
銅 | Excellent thermal and electrical conductivity, relatively inexpensive | Low strength, prone to oxidation |
アルミニウム AlSi10Mg | 軽量、優れた熱特性 | Lower strength compared to steel and titanium |
H13工具鋼 | High toughness and wear resistance, suitable for high-temperature applications | Prone to corrosion without coating |
炭化タングステン | 非常に硬く、優れた耐摩耗性 | Very brittle, expensive |
マレージング鋼 | 超高強度、優れた靭性 | High cost, limited corrosion resistance |
Detailed Look at Specific Metal Powders
316L ステンレススチール粉
316L stainless steel powder is renowned for its excellent corrosion resistance, making it a top choice for applications in harsh environments. This powder is particularly favored in marine and pharmaceutical industries. Its low carbon content enhances its resistance to intergranular corrosion. This metal powder is non-magnetic in the annealed condition and exhibits good weldability.
17-4 PHステンレススチール・パウダー
17-4 PH stainless steel powder is a martensitic precipitation-hardening stainless steel that combines high strength and hardness with good corrosion resistance. It is commonly used in aerospace, chemical, and petrochemical industries. Its ability to be heat treated to various strength levels adds to its versatility.
インコネル718パウダー
Inconel 718 is a nickel-chromium alloy known for its high strength, excellent fatigue, and creep resistance at high temperatures. This makes it ideal for high-temperature applications such as gas turbines and nuclear reactors. The powder form allows for the creation of complex shapes that are essential for these demanding environments.
チタンTi-6Al-4Vパウダー
Titanium Ti-6Al-4V, also known as Grade 5 titanium, is the most widely used titanium alloy. It offers an excellent combination of strength, light weight, and corrosion resistance. Its biocompatibility makes it suitable for medical implants, while its high strength-to-weight ratio is perfect for aerospace applications.
コバルト・クロムパウダー
Cobalt-chrome alloys are known for their superior wear resistance, high strength, and excellent biocompatibility. These properties make cobalt-chrome powder a preferred material for dental and orthopedic implants, as well as high-performance aerospace components.
銅粉
Copper powder is prized for its excellent thermal and electrical conductivity. It is widely used in electrical components, heat exchangers, and automotive parts. Its relatively low cost and good corrosion resistance add to its appeal.
アルミニウムAlSi10Mgパウダー
AlSi10Mg is an aluminum alloy powder that combines light weight with good mechanical properties. It is often used in the automotive and aerospace industries for components that require high strength and light weight. Its good thermal conductivity makes it suitable for applications where heat dissipation is important.
H13工具鋼パウダー
H13 tool steel powder is known for its high toughness, good wear resistance, and stability at high temperatures. These properties make it an excellent choice for die-casting, extrusion, and hot forging tools. However, it requires protective coatings to prevent corrosion.
炭化タングステン粉
Tungsten carbide powder is one of the hardest materials available, offering exceptional wear resistance and high temperature stability. It is used in cutting tools, mining equipment, and wear-resistant parts. However, its brittleness and high cost can be limiting factors.
マレージング・スチール・パウダー
Maraging steel powder, such as 18Ni(300), offers ultra-high strength and good toughness. It is used in aerospace and tooling applications where high stress resistance is required. However, it is expensive and has limited corrosion resistance compared to other materials.
よくあるご質問
質問 | 答え |
---|---|
What is metal powder used for in tooling? | Metal powder is used to create intricate shapes and high-precision tools that are difficult to make with bulk metals. |
Why is 316L stainless steel popular in tooling? | 316L stainless steel is popular due to its excellent corrosion resistance and good formability. |
How is metal powder manufactured? | Metal powder is typically produced through atomization, where molten metal is turned into fine particles. |
What are the advantages of using metal powder for tooling? | Metal powders allow for precise control over the material properties, enabling the production of complex shapes and high-strength components. |
Is titanium Ti-6Al-4V suitable for medical implants? | Yes, titanium Ti-6Al-4V is biocompatible and commonly used for medical implants. |
How does Inconel 718 perform in high-temperature environments? | Inconel 718 has excellent high-temperature stability and is used in applications such as gas turbines and nuclear reactors. |
金属粉はリサイクルできますか? | Yes, metal powders can often be recycled, reducing waste and environmental impact. |
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MET3DP Technology Co., LTDは、中国青島に本社を置く積層造形ソリューションのリーディングプロバイダーです。弊社は3Dプリンティング装置と工業用途の高性能金属粉末を専門としています。
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