工具用金属粉

目次

Tooling is an essential aspect of many industries, from automotive to aerospace. The ability to shape, cut, and form metal into specific designs is crucial. One key component in this process is metal powder, a material that has revolutionized how tooling is done. This article dives deep into the world of 工具用金属粉, offering an exhaustive overview of different types, their compositions, properties, and much more. So, let’s get started!

Overview of Metal Powder for Tooling

Metal powders are finely divided solid materials used in various manufacturing processes. These powders are essential in tooling because they can be molded and fused into intricate shapes that are otherwise difficult to achieve with bulk metals. The tooling industry has benefited immensely from the development of high-quality metal powders that offer exceptional strength, durability, and precision.

工具用金属粉

Types and Characteristics of Metal Powder for Tooling

Here are some specific metal powder models commonly used in tooling, each with unique characteristics:

  1. 316L ステンレススチール粉
  • 構成:鉄、クロム、ニッケル、モリブデン
  • プロパティ: Excellent corrosion resistance, good formability, non-magnetic
  • 特徴: Used in marine and pharmaceutical industries due to its resistance to chlorides and acids.
  1. 17-4 PHステンレススチール・パウダー
  • 構成: Iron, Chromium, Nickel, Copper
  • プロパティ: High strength and hardness, good corrosion resistance
  • 特徴: Ideal for aerospace, chemical, and petrochemical applications.
  1. インコネル718パウダー
  • 構成:ニッケル、クロム、鉄、ニオブ、モリブデン
  • プロパティ: High tensile strength, excellent fatigue and creep resistance
  • 特徴: Perfect for high-temperature applications like gas turbines and nuclear reactors.
  1. チタンTi-6Al-4Vパウダー
  • 構成:チタン、アルミニウム、バナジウム
  • プロパティ:高い強度対重量比、優れた耐食性
  • 特徴: Commonly used in aerospace, medical implants, and automotive components.
  1. コバルト・クロムパウダー
  • 構成:コバルト、クロム、モリブデン
  • プロパティ: Superior wear resistance, high strength, biocompatible
  • 特徴: Used in dental implants, orthopedic implants, and aerospace components.
  1. 銅粉
  • 構成:純銅
  • プロパティ: Excellent thermal and electrical conductivity, good corrosion resistance
  • 特徴: Used in electrical components, heat exchangers, and automotive parts.
  1. アルミニウムAlSi10Mgパウダー
  • 構成:アルミニウム、シリコン、マグネシウム
  • プロパティ: Lightweight, good thermal properties, high strength
  • 特徴: Ideal for automotive and aerospace components, and lightweight structures.
  1. H13工具鋼パウダー
  • 構成: Iron, Chromium, Molybdenum, Vanadium
  • プロパティ: High toughness, good wear resistance, high-temperature stability
  • 特徴: Used in die-casting, extrusion, and hot forging tools.
  1. 炭化タングステン粉
  • 構成:タングステン、カーボン
  • プロパティ: Extremely hard, excellent wear resistance, high melting point
  • 特徴: Used in cutting tools, mining equipment, and wear-resistant parts.
  1. マレージング・スチール・パウダー
    • 構成:鉄、ニッケル、コバルト、モリブデン、チタン
    • プロパティ: Ultra-high strength, good toughness, minimal distortion during heat treatment
    • 特徴: Perfect for aerospace, tooling, and high-stress components.

構成 工具用金属粉

The composition of metal powder plays a critical role in determining its properties and suitability for specific tooling applications. Here’s a detailed table of compositions for some of the most commonly used metal powders:

金属粉末主要な要素構成(%)
316Lステンレス鋼Fe、Cr、Ni、MoFe: 65-70, Cr: 16-18, Ni: 10-14, Mo: 2-3
17-4 PHステンレス鋼Fe、Cr、Ni、CuFe: 65-70, Cr: 15-17.5, Ni: 3-5, Cu: 3-5
インコネル718Ni、Cr、Fe、Nb、MoNi: 50-55, Cr: 17-21, Fe: 17-21, Nb: 4.75-5.5, Mo: 2.8-3.3
チタン Ti-6Al-4VTi、Al、VTi: 88-90, Al: 5.5-6.75, V: 3.5-4.5
コバルトクロムCo、Cr、MoCo: 60-65, Cr: 26-30, Mo: 5-7
Cu: 99.9+
アルミニウム AlSi10MgAl、Si、MgAl: 85-90, Si: 9-11, Mg: 0.2-0.4
H13工具鋼Fe、Cr、Mo、VFe: 85-90, Cr: 4.75-5.5, Mo: 1.1-1.75, V: 0.8-1.2
炭化タングステンW、CW: 80-97, C: 3-20
マレージング鋼Fe、Ni、Co、Mo、TiFe: 60-65, Ni: 18-19, Co: 8-10, Mo: 4.6-5.2, Ti: 0.15-0.2

Properties of Metal Powder for Tooling

Each type of metal powder comes with its own set of properties that make it suitable for specific tooling applications. Understanding these properties can help in selecting the right material for the job.

金属粉末強さ硬度耐食性熱伝導率密度 (g/cm³)
316Lステンレス鋼高いミディアム素晴らしいミディアム7.9
17-4 PHステンレス鋼非常に高い高いグッドミディアム7.75
インコネル718非常に高い高い素晴らしい低い8.19
チタン Ti-6Al-4V高いミディアム素晴らしいミディアム4.43
コバルトクロム高い非常に高い素晴らしいミディアム8.3
ミディアム低いグッド素晴らしい8.96
アルミニウム AlSi10Mgミディアム低いグッド高い2.7
H13工具鋼高い高いミディアムミディアム7.8
炭化タングステン極めて高い極めて高いグッド低い15.7
マレージング鋼ウルトラハイ高いミディアムミディアム8.0

Applications of Metal Powder for Tooling

Metal powders find applications in a variety of industries. Here’s a breakdown of some key uses:

産業金属粉末申し込み
航空宇宙Titanium Ti-6Al-4V, Inconel 718ジェットエンジン部品、構造部品
自動車Aluminum AlSi10Mg, CopperEngine parts, heat exchangers, electrical components
メディカルCobalt-Chrome, Titanium Ti-6Al-4Vインプラント、手術器具
エレクトロニクス銅、アルミニウム AlSi10Mg導電性部品、ヒートシンク
金型製作H13工具鋼、超硬合金金型、切削工具
エネルギーインコネル718, マルエージング鋼Turbine blades, power generation equipment
歯科Cobalt-Chrome, Titanium Ti-6Al-4VDental implants, orthodontic appliances
一般製造業316L Stainless Steel, 17-4 PH Stainless SteelFasteners, industrial machinery components

Specifications, Sizes, Grades, and Standards of Metal Powder for Tooling

Specifications and standards ensure that the metal powders meet the required quality and performance levels for tooling applications.

金属粉末仕様サイズ (µm)グレード規格
316Lステンレス鋼アストレムA276、アストレムF13815-45, 45-105316L, 316LSASM、ISO 5832-1
17-4 PHステンレス鋼 AMS 5643、ASM A69315-45, 45-10517-4 PHASTM、AMS
インコネル718AMS5662、ASM B63715-45, 45-105718AMS、ASTM、ISO
チタン Ti-6Al-4VASMB348、AMS491115-45, 45-1055年生, 23年生ASTM, AMS, ISO 5832-3
コバルトクロムアストレムF75、アストレムF153715-45, 45-105CoCrMo、CoCrWASTM、ISO
ASTM B213, ASTM B12415-45, 45-105ETP、OFHCASTM
アルミニウム AlSi10MgASTM B209, ASTM B24715-45, 45-105AlSi10Mg, AlSi12ASTM、ISO
H13工具鋼アストマムA681、アムス648715-45, 45-105H13ASTM、AMS
炭化タングステンASTM B777, ISO 332515-45, 45-105WC-コASTM、ISO
マレージング鋼AMS6514、ASM53815-45, 45-105 18Ni(300), C300AMS、ASTM

サプライヤーと価格 工具用金属粉

Here’s a list of suppliers along with pricing details for different metal powders.

サプライヤー金属粉末価格(USD/kg)Bulk Discount連絡先
カーペンター・テクノロジー316Lステンレス鋼30-40はいwww.carpentertech.com
ヘガネスAB17-4 PHステンレス鋼35-45はいwww.hoganas.com
サンドビック・マテリアルインコネル718100-150はいwww.materials.sandvik
ATIメタルズチタン Ti-6Al-4V200-250はいwww.atimetals.com
プラクセア・サーフェス・テクノロジーコバルトクロム150-200はいwww.praxairsurfacetechnologies.com
アメリカの要素20-25はいwww.americanelements.com
ECKART GmbHアルミニウム AlSi10Mg30-35はいwww.eckart.net
ケナメタルH13工具鋼50-60はいwww.kennametal.com
グローバル・タングステン&パウダー炭化タングステン80-100はいwww.globaltungsten.com
H.C.スタルク・ソリューションズマレージング鋼70-90はいwww.hcstarck.com

Comparing Pros and Cons of Metal Powders for Tooling

Each metal powder has its own set of advantages and limitations. Here’s a comparative analysis:

金属粉末メリット制限事項
316Lステンレス鋼優れた耐食性、生体適合性Medium strength and hardness
17-4 PHステンレス鋼High strength and hardness, good corrosion resistanceMore expensive than 316L
インコネル718High temperature stability, excellent strength非常に高価、機械加工が難しい
チタン Ti-6Al-4V高い強度対重量比、優れた生体適合性高価で加工が難しい
コバルトクロムSuperior wear resistance, high strength, biocompatible高価、機械加工が難しい
Excellent thermal and electrical conductivity, relatively inexpensiveLow strength, prone to oxidation
アルミニウム AlSi10Mg軽量、優れた熱特性Lower strength compared to steel and titanium
H13工具鋼High toughness and wear resistance, suitable for high-temperature applicationsProne to corrosion without coating
炭化タングステン非常に硬く、優れた耐摩耗性Very brittle, expensive
マレージング鋼超高強度、優れた靭性High cost, limited corrosion resistance

Detailed Look at Specific Metal Powders

316L ステンレススチール粉

316L stainless steel powder is renowned for its excellent corrosion resistance, making it a top choice for applications in harsh environments. This powder is particularly favored in marine and pharmaceutical industries. Its low carbon content enhances its resistance to intergranular corrosion. This metal powder is non-magnetic in the annealed condition and exhibits good weldability.

17-4 PHステンレススチール・パウダー

17-4 PH stainless steel powder is a martensitic precipitation-hardening stainless steel that combines high strength and hardness with good corrosion resistance. It is commonly used in aerospace, chemical, and petrochemical industries. Its ability to be heat treated to various strength levels adds to its versatility.

インコネル718パウダー

Inconel 718 is a nickel-chromium alloy known for its high strength, excellent fatigue, and creep resistance at high temperatures. This makes it ideal for high-temperature applications such as gas turbines and nuclear reactors. The powder form allows for the creation of complex shapes that are essential for these demanding environments.

チタンTi-6Al-4Vパウダー

Titanium Ti-6Al-4V, also known as Grade 5 titanium, is the most widely used titanium alloy. It offers an excellent combination of strength, light weight, and corrosion resistance. Its biocompatibility makes it suitable for medical implants, while its high strength-to-weight ratio is perfect for aerospace applications.

コバルト・クロムパウダー

Cobalt-chrome alloys are known for their superior wear resistance, high strength, and excellent biocompatibility. These properties make cobalt-chrome powder a preferred material for dental and orthopedic implants, as well as high-performance aerospace components.

銅粉

Copper powder is prized for its excellent thermal and electrical conductivity. It is widely used in electrical components, heat exchangers, and automotive parts. Its relatively low cost and good corrosion resistance add to its appeal.

アルミニウムAlSi10Mgパウダー

AlSi10Mg is an aluminum alloy powder that combines light weight with good mechanical properties. It is often used in the automotive and aerospace industries for components that require high strength and light weight. Its good thermal conductivity makes it suitable for applications where heat dissipation is important.

H13工具鋼パウダー

H13 tool steel powder is known for its high toughness, good wear resistance, and stability at high temperatures. These properties make it an excellent choice for die-casting, extrusion, and hot forging tools. However, it requires protective coatings to prevent corrosion.

炭化タングステン粉

Tungsten carbide powder is one of the hardest materials available, offering exceptional wear resistance and high temperature stability. It is used in cutting tools, mining equipment, and wear-resistant parts. However, its brittleness and high cost can be limiting factors.

マレージング・スチール・パウダー

Maraging steel powder, such as 18Ni(300), offers ultra-high strength and good toughness. It is used in aerospace and tooling applications where high stress resistance is required. However, it is expensive and has limited corrosion resistance compared to other materials.

工具用金属粉

よくあるご質問

質問答え
What is metal powder used for in tooling?Metal powder is used to create intricate shapes and high-precision tools that are difficult to make with bulk metals.
Why is 316L stainless steel popular in tooling?316L stainless steel is popular due to its excellent corrosion resistance and good formability.
How is metal powder manufactured?Metal powder is typically produced through atomization, where molten metal is turned into fine particles.
What are the advantages of using metal powder for tooling?Metal powders allow for precise control over the material properties, enabling the production of complex shapes and high-strength components.
Is titanium Ti-6Al-4V suitable for medical implants?Yes, titanium Ti-6Al-4V is biocompatible and commonly used for medical implants.
How does Inconel 718 perform in high-temperature environments?Inconel 718 has excellent high-temperature stability and is used in applications such as gas turbines and nuclear reactors.
金属粉はリサイクルできますか?Yes, metal powders can often be recycled, reducing waste and environmental impact.

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