Aluminiumpulver

Innehållsförteckning

Aluminum powders refer to aluminum metal in a powder form, composed of fine aluminum particles. They exhibit unique properties that make them suitable for applications in areas ranging from metallurgy and chemicals manufacturing to pyrotechnics and propulsion. Here is an overview of different types, production methods, properties, applications, and suppliers of aluminum powders.

Types of Aluminum Powders

There are two main types of aluminum powders:

TyperBeskrivning
Sfäriskt pulverConsists of spherical or rounded particles produced through atomization process
Oregelbundet pulverComposed of non-spherical, flakey, irregularly shaped particles produced via milling or grinding

Key Differences: Spherical powders have higher bulk density and flowability but cost more. Irregular powders have lower density and flow but are cheaper.

aluminum powders

Sammansättning och egenskaper

Aluminum powders contain high levels of aluminum metal along with small amounts of other elements:

ElementSammansättning Range
Aluminium (Al)≥ 96%
Kisel (Si)0.5-1.5%
Järn (Fe)0.4-0.8%
Koppar (Cu)0 – 0.15%

Viktiga egenskaper:

  • High chemical reactivity with oxidizing agents
  • Low density – around 1.2 g/cm3
  • Hög termisk och elektrisk ledningsförmåga
  • Silver-gray color and appearance

Produktionsmetoder

There are three main industrial production routes:

  1. Atomisering – Melted aluminum is broken into droplets that solidify into powder
  2. Fräsning – Mechanical grinding of aluminum metal into fine particles
  3. Elektrolys – Electrochemical reduction of alumina into fine aluminum

Atomization is the most common method, allowing high volumes of spherical powder. Milling gives irregular shapes for niche uses.

Aluminiumpulver Sortering och storlekar

Aluminum powders are available in various standard grades and sizes:

BetygPartikelstorleksintervallAverage Size
Grov44 – 150 μm75 μm
Medium15 – 44 μm25 μm
Fina1 – 15 μm5 μm
Extra fine< 1 μm0.5 μm

Common industrial grade names include:

  • Aluminum bronze powder
  • Atomized aluminum powder
  • Aluminum flake powder

Applications of Aluminum Powders

Key uses stem from aluminum’s reactive nature, low density, and conductive properties:

IndustriMajor Applications
Metals & MaterialsAdditive manufacturing powders, brake pads, sand castings
ChemicalsPyrotechnics, explosives, solid rocket propellants
FordonAuto paint pigments, friction modifiers
ElektronikConductive films, pastes, thermal management
KonstruktionThermite welding agents, reactive powder concrete

Other niches: 3D printing, diamonds tools, inks, and decorative coatings.

Aluminum Powder Suppliers

Leading global suppliers include:

FöretagPlats
Toyal America IncUSA
UC RUnited StatesLSTORBRITANNIEN
Hokkaido Alpine Co LtdJapan
Noranda AluminumKanada
Henan Yuanyang PulverteknikKina

Pricing is approximately $3-6 per kg for typical industrial-grade powder.

Jämförelse av Aluminiumpulver

ParameterSfäriskOregelbunden
FlytbarhetUtmärktDålig
PackningstäthetHigh 0.7-1.2 g/ccLow <0.5 g/cc
KostnadHögreLägre
ReactivityMåttligHög
Automation suitabilityIdealUtmanande

Viktiga slutsatser

  • Spherical, atomized powders have better handling but irregular types maximize surface area and reactivity at a lower cost.
  • Finer grades below 10 microns show stronger explosive potentials needing cautious handling.
  • Aluminum powders drive innovation in materials technology through unique chemistry and metastability.

Vanliga frågor

What are the hazards of aluminum powders?

As reactive metals, aluminum powders can pose explosion hazards when handled incorrectly, especially at particle sizes under 5 microns. They require inert storage conditions and safety measures.

What is aluminum powder coating?

Aluminum powder coating refers to a specialized protective finish containing aluminum pigments. It is applied through electrostatic spraying and baked to form a decorative and corrosion-resistant coating.

What is the difference between aluminum flake and aluminum paste?

Aluminum flake contains leafing aluminum pigments with high aspect ratios used in coatings. Aluminum paste has the flake dispersed in a liquid carrier for easier application as a thick film paint or polish.

What is the shelf life of aluminum powders?

Properly stored aluminum powders have an approximate shelf life of up to 3 years before noticeable oxidation effects. Finer grades under 10 microns deteriorate faster and require moisture-free inert storage. Reactive specialty grades like pyro powders are the most sensitive.

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MET3DP Technology Co, LTD är en ledande leverantör av lösningar för additiv tillverkning med huvudkontor i Qingdao, Kina. Vårt företag är specialiserat på 3D-utskriftsutrustning och högpresterande metallpulver för industriella tillämpningar.

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