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Innehållsförteckning

When it comes to finding the perfect balance between styrka, korrosionsbeständighet, och workability, few alloys perform as well as CuNi18Zn27. This copper-nickel-zinc alloy has a unique combination of properties that make it a top choice for a variety of industrial och decorative applications. Whether you’re designing marine hardware or crafting high-end musical instruments, CuNi18Zn27 offers the durability, aesthetic appeal, and ease of use that few other materials can match.

In this guide, we’ll dive deep into everything you need to know about CuNi18Zn27. We’ll cover its sammansättning, properties, applications, prissättning, and how it compares to other common alloys. So, whether you’re a material engineer, product designer, or just curious about what makes this alloy so special, you’re in the right place.


Översikt

So, what exactly is CuNi18Zn27? This alloy is part of the nickel silver family—despite the name, it contains no silver. Instead, it’s a mixture of mostly copper, with 18% nickel och 27% zinc. The high zinc content gives it superior formability och machinability, while the nickel adds strength and resistance to corrosion. These qualities make CuNi18Zn27 a highly attractive option for applications where both performance och appearance matter.

Key Features :

  • Motståndskraft mot korrosion: Performs exceptionally well in marine environments and other corrosive settings.
  • Aesthetic Appeal: Its silvery finish makes it ideal for decorative applications.
  • Strength and Ductility: Offers a strong yet malleable material, perfect for machining och forming.
  • Tarnish Resistance: Resists tarnishing, maintaining its appearance over time.

Sammansättning och egenskaper

One of the reasons CuNi18Zn27 is so versatile is its balanced composition. Each element in the alloy contributes to its overall performance, making it a reliable choice for various industries.

Kemisk sammansättning

ElementProcentuell andel (%)
Koppar (Cu)55 – 60
Nickel (Ni)18
Zink (Zn)27
Övriga elementTrace amounts
  • Koppar (Cu): Provides the base ductility och värmeledningsförmåga.
  • Nickel (Ni): Enhances styrka, korrosionsbeständighet, and gives the alloy its silver-like appearance.
  • Zink (Zn): Improves machinability och formability, making CuNi18Zn27 easier to work with than other alloys.

Mechanical and Physical Properties

FastighetTypiskt värde
Draghållfasthet400 - 600 MPa
Utbyteshållfasthet150 – 300 MPa
Töjning30 – 45%
Hårdhet100 – 150 HV
Täthet8.5 g/cm³
Elektrisk konduktivitet5 – 10% IACS
Termisk konduktivitet25 – 30 W/mK
Motståndskraft mot korrosionExcellent in marine environments

Why Composition and Properties Matter:

  • Koppar provides ductility och värmeledningsförmåga, essential for applications where heat dissipation is important.
  • Nickel increases both the styrka och korrosionsbeständighet, making it ideal for marine och outdoor applications.
  • Zink enhances the alloy’s formability, making CuNi18Zn27 easier to shape into complex parts while maintaining its structural integrity.

Applications: Where It’s Used

Thanks to its unique mekanisk och aesthetic properties, CuNi18Zn27 is used across a wide range of industries. From high-end jewelry till marine hardware, this alloy performs well in applications that require durability, korrosionsbeständighet, och visual appeal.

Vanliga tillämpningar

IndustriTillämpningar
MarinBoat fittings, propellers, marine hardware
Jewelry and Decorative ArtsNecklaces, bracelets, sculptures
FordonRadiator cores, heat exchangers, trim pieces
MusikinstrumentBrass wind instruments, strings
ElektriskConnectors, switches, relays
PlumbingFaucets, valves, pipe fittings

Why CuNi18Zn27 Is Ideal for These Applications:

  1. Marin hårdvara: CuNi18Zn27 excels in marine environments due to its excellent korrosionsbeständighet. It’s commonly used for boat fittings, propellers, and other hardware that spends significant time in saltwater.
  2. Smycken: The silvery appearance av CuNi18Zn27, coupled with its tarnish resistance, makes it perfect for decorative items som jewelry och sculptures.
  3. Fordon: Due to its balance of styrka och korrosionsbeständighet, CuNi18Zn27 is often found in radiators, heat exchangers, och decorative trim in cars.
  4. Musikinstrument: Its formability och acoustic properties make CuNi18Zn27 an excellent material for brass instruments and even strings, providing both a durable and aesthetic finish.

Specifikationer, storlekar och kvaliteter

När du väljer CuNi18Zn27 for your project, understanding the sizes, grades, och specifications available is crucial. Having the right material form and grade ensures that the alloy meets the performance requirements of your specific application.

Specifikationer och storlekar

SpecifikationDetaljer
FormRods, bars, sheets, strips, wires
Diameter Range (Rods)1 mm to 100 mm
Thickness Range (Sheets)0.5 mm to 20 mm
TemperAnnealed, cold-drawn, hot-rolled
StandarderASTM B122, DIN 17664, EN 12420

Betyg

BetygViktiga egenskaper
CuNi18Zn27-Soft (Annealed)Excellent formability, ideal for deep-drawing and bending
CuNi18Zn27-Hard (Cold-Drawn)Higher strength, used in structural applications
CuNi18Zn27-Extra HardMaximum strength, ideal for wear-resistant parts

Why Specifications Matter:

Selecting the right form och grade av CuNi18Zn27 will directly impact the performance of your finished product. For example, if you need the alloy for deep-drawing, a soft, annealed grade is crucial for the material’s formability. On the other hand, cold-drawn eller extra-hard grades are better suited for applications requiring higher strength och wear resistance.


Leverantörer och prissättning

Finding reliable suppliers for CuNi18Zn27 can be a challenge, especially when you need to balance quality, Leveranstid, och cost. Below is a table of some of the top suppliers and their estimated pricing for CuNi18Zn27.

Leverantörer och prisuppgifter

LeverantörPlatsPrisintervall (per kg)Delivery Time
ABC MetallurgyUSA$18 – $282-3 weeks
EuroMetals Ltd.Europa€15 – €251-2 veckor
AsiaMet Alloy Corp.Kina$12 – $223-4 veckor
Global Alloys Inc.Indien$14 – $242-4 weeks
MarineMetals Ltd.STORBRITANNIEN£14 – £241-2 veckor

Factors Affecting CuNi18Zn27 Pricing:

  • Form: Lakan och rods tend to be more expensive than strips eller wires due to the additional processing required.
  • Betyg: Higher-strength grades like cold-drawn eller extra-hard will typically be more expensive due to the additional work-hardening processes.
  • Kvantitet: As with most materials, buying in bulk will generally lower the price per kilogram.

Fördelar och begränsningar

No material is perfect, and CuNi18Zn27 is no exception. While it has many strengths, there are also some Begränsningar to consider when deciding if it’s the right material for your project.

Fördelar och begränsningar

FördelarBegränsningar
Utmärkt korrosionsbeständighetLower electrical conductivity compared to pure copper
Attractive, silver-like appearanceMore expensive than standard brass alloys
High strength and ductilityLimited thermal conductivity
God bearbetbarhetRequires regular polishing to maintain appearance
Resistant to tarnishing and wearNot suitable for high-conductivity applications

Is CuNi18Zn27 the Right Choice for Your Project?

If you’re looking for a material that offers styrka, aesthetic appeal, och korrosionsbeständighet, CuNi18Zn27 is an excellent choice. However, if you need a material with high elektrisk ledningsförmåga eller thermal performance, you may want to consider other options like pure copper eller brass.


CuNi18Zn27 vs. Other Copper Alloys: A Comparison

Choosing the right alloy often comes down to understanding how it compares to other materials. Let’s take a look at how CuNi18Zn27 stacks up against other common copper alloys like brass och bronze.

CuNi18Zn27 vs. Brass vs. Bronze

FastighetCuNi18Zn27Mässing (CuZn37)Brons (CuSn8)
Draghållfasthet400 - 600 MPa300 – 450 MPa350 – 550 MPa
Utbyteshållfasthet150 – 300 MPa100 – 250 MPa200 – 350 MPa
Motståndskraft mot korrosionUtmärktMåttligUtmärkt
Elektrisk konduktivitet5 – 10% IACS28% IACS15% IACS
Termisk konduktivitet25 – 30 W/mK110 W/mK60 W/mK
KostnadMåttligLågHög
TillämpningarMarine, jewelry, automotivePlumbing, decorative itemsBearings, bushings, marine fittings

Viktiga slutsatser:

  • It offers better korrosionsbeständighet than brass and a more premium appearance, but it comes at a higher cost.
  • Brons alloys like CuSn8 provide superior wear resistance, but they are more expensive and harder to work with.
  • Mässing is a cheaper alternative with good värmeledningsförmåga, but it lacks the korrosionsbeständighet och aesthetic appeal av CuNi18Zn27.

Vanliga frågor och svar (FAQ)

You’ve got questions, and we’ve got answers! Here are some of the most commonly asked questions regarding CuNi18Zn27.

FrågaSvar
What is CuNi18Zn27 used for?It is widely used in marine hardware, jewelry, automotive components, och musical instruments.
Why is CuNi18Zn27 called nickel silver?Despite its name, nickel silver contains no actual silver. The nickel gives the alloy its silver-like appearance.
Is CuNi18Zn27 resistant to corrosion?Yes, it is highly resistant to corrosion, particularly in marine environments.
How much does CuNi18Zn27 cost?The price ranges from $12 to $28 per kg, depending on the form, grade, och quantity.
Can CuNi18Zn27 be used in high-temperature applications?Medan it performs well at moderately high temperatures, it is not ideal for extreme heat due to its lower thermal conductivity.
Is CuNi18Zn27 easy to machine?Yes, it is known for its machinability, making it easy to work with during precision machining.

Slutsats

It is a powerful and versatile alloy that offers an ideal combination of styrka, korrosionsbeständighet, och aesthetic appeal. Whether you’re designing marine hardware, crafting musical instruments, or working on decorative pieces, this alloy delivers performance och durability in spades.

While it may not be the cheapest option available, its long-lasting qualities och tarnish resistance make it a worthwhile investment for applications where both appearance and durability are critical. If your project requires a material with superior elektrisk ledningsförmåga eller thermal properties, you might want to consider alternatives like brass eller bronze, but for most applications, it is a top-tier option that delivers on all fronts.

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