Inconel X750 pulver
Inconel X750 Powder är ett nickel-kromlegeringspulver som främst används i högtemperaturapplikationer som kräver korrosions- och oxidationsbeständighet. Den har utmärkt styrka, seghet och utmattningshållfasthet upp till 704°C (1300°F). Viktiga egenskaper inkluderar:
- Hållfasthet och korrosionsbeständighet vid höga temperaturer
- Utmärkt oxidationsbeständighet upp till 982°C (1800°F)
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Översikt
Inconel X750 Powder är ett nickel-kromlegeringspulver som främst används i högtemperaturapplikationer som kräver korrosions- och oxidationsbeständighet. Den har utmärkt styrka, seghet och utmattningshållfasthet upp till 704°C (1300°F). Viktiga egenskaper inkluderar:
- Hållfasthet och korrosionsbeständighet vid höga temperaturer
- Utmärkt oxidationsbeständighet upp till 982°C (1800°F)
- God svetsbarhet och formbarhet
- Used in gas turbines, spacecraft, nuclear reactors, heat treating equipment
Inconel X750 powder can be used in various powder metallurgy techniques like hot isostatic pressing, metal injection molding, additive manufacturing, and laser/electron beam melting to fabricate complex parts.
Table 1: Inconel X750 powder types and characteristics
Typ | Storleksintervall | Morfologi | Skenbar densitet | Flytbarhet | Sintered density |
---|---|---|---|---|---|
Atomiserad gas | 15-45 μm | Sfärisk | Hög | Bra | >98% |
Vatten som finfördelas | 150-300 μm | Oregelbunden | Medium | Rättvist | 96-98% |
Atomiserad plasma | 10-22 μm | Mestadels sfärisk | Mycket hög | Utmärkt | >99% |
Sammansättning
The nominal composition of Inconel X750 powder is given below:
Table 2: Chemical composition of Inconel X750 powder
Element | Vikt % |
---|---|
Nickel (Ni) | 72,0 min |
Krom (Cr) | 14.0-17.0 |
Järn (Fe) | 5.0-9.0 |
Niob (Nb) + Tantal (Ta) | 0.7-1.2 |
Titan (Ti) | 0.7-1.7 |
Aluminium (Al) | 0.5-1.2 |
Kobolt (Co) | 1,0 max |
Mangan (Mn) | 1,0 max |
Kisel (Si) | 1,0 max |
Kol (C) | 0,1 max |
Bor (B) | 0.006-0.02 |
Zirkonium (Zr) | 0,05 max |
The balance is nickel and incidental impurities. The mixture of niobium, tantalum, titanium, and aluminum content gives Inconel X750 excellent high temperature mechanical properties by precipitation strengthening.
Fastigheter
Table 3: Physical and mechanical properties of Inconel X750
Fastighet | Värden |
---|---|
Täthet | 8.25 g/cm3 |
Smältpunkt | 1315-1370°C |
Termisk ledningsförmåga | 11.2 W/m-K |
Elasticitetsmodul | 205 GPa |
Poissons förhållande | 0.29 |
Draghållfasthet | 1310 MPa (annealed) |
Sträckgräns | 1110 MPa (annealed) |
Töjning | 16% (annealed) |
Hårdhet | 390 HB |
Tillämpningar
Some major applications of Inconel X750 powder include:
Table 4: Applications of Inconel X750 powder
Industri | Komponenter |
---|---|
Flyg- och rymdindustrin | Turbine blades, combustion chambers, nozzle guide vanes |
Olja & gas | Wellhead components, downhole tools |
Fordon | Turbocharger wheels, valve components |
Industriella gasturbiner | Transition ducts, combustor baskets |
Kärnkraft | Heat exchangers, valve bodies |
Advantages of using Inconel X750 powder for these applications:
- Excellent high temperature mechanical properties up to 1300°F
- Retains strength and hardness at elevated operating temperatures
- Outstanding corrosion and oxidation resistance at high temperatures
- Parts maintain close dimensional tolerances during service
- Components have good surface finish and complex geometries
Table 5: Additive manufacturing processes for Inconel X750
Process | Fastigheter | Tillämpningar |
---|---|---|
Laser powder bed fusion (L-PBF) | High density, moderate surface finish and accuracy | Komponenter för flyg- och rymdindustrin, verktyg |
Smältning med elektronstråle (EBM) | Fully dense parts, anisotropic microstructure | Structural parts, engine components |
Directed energy deposition (DED) | Low porosity, good structural integrity | Repair and cladding of high value parts |
Specifikationer
Inconel X750 powder is available in various size distributions and morphologies to suit different additive manufacturing processes:
Table 6: Specifications of Inconel X750 powder
Beskrivning | Specifikation |
---|---|
Storleksintervall | 10-45 μm |
Kemi | AMS 5667, AMS 5699 |
Partikelns form | Sfärisk, oregelbunden |
Manufacture | Gas atomized, water atomized, plasma atomized |
Skenbar densitet | Up to 65% for loose powder |
Tappdensitet | Up to 75% for packed powder |
Flödeshastighet | >30 s/50 g |
Syrehalt | <100 ppm |
Kväveinnehåll | <40 ppm |
Leverantörer
Table 7: Suppliers of Inconel X750 powder
Företag | Plats |
---|---|
Sandvik | Sverige |
AP&C | Kanada |
Snickeriteknik | Förenta staterna |
Erasteel | Sverige |
Powder Alloy Corporation | Förenta staterna |
Typical pricing for Inconel X750 powder depending on size, shape, and quantity:
- Gas atomized spherical – $80-150 per kg
- Water atomized irregular – $30-60 per kg
- Research/prototype quantities – Smaller, could be double commercial
Table 8: Comparison of Inconel X750 versus Inconel 718
Parameter | Inconel X750 | Inconel 718 |
---|---|---|
Täthet | Högre | 8,19 g/cm3 |
Draghållfasthet | Högre | 1275 MPa |
Creep strength | Lägre | Better by ~100°C |
Oxideringsbeständighet | Högre | Up to 1800°F |
Kostnad | ~2X more expensive | Mindre kostsamt |
Bearbetbarhet | Svårare att bearbeta | Lättare |
Svetsbarhet | Lower due to precipitation hardening | Bättre |
Begränsningar
Some drawbacks and challenges with using Inconel X750 powder include:
- Expensive alloy increases component costs significantly
- Difficult to fully dense without hot isostatic pressing
- Prone to cracking if not processed correctly
- Requires stress-relieving to avoid cracking during service
- Lower creep rupture strength than Inconel 718
- Subject to strain-age embrittlement at lower temperatures
Proper dispersion of strengthening particles requires solution heat treatment and aging to achieve optimal properties. Susceptible to oxidation above 1800°F requiring protective coatings.
Vanliga frågor
What is Inconel X750 used for?
Inconel X750 is used to fabricate components for high temperature applications requiring good mechanical strength, creep resistance, thermal fatigue strength, and corrosion resistance up to 1300°F. Typical uses include gas turbine blades, combustor components, spacecraft and nuclear reactor parts.
What additive manufacturing methods can use Inconel X750?
Inconel X750 powder can be processed using laser powder bed fusion (L-PBF), electron beam melting (EBM), and directed energy deposition (DED) methods. Each process produces parts with different microstructures and mechanical properties.
Does Inconel X750 require hot isostatic pressing?
For highest quality fully dense parts with optimum properties, Inconel X750 components fabricated by AM require HIP post-processing. However, parameters can be optimized to achieve >99% density directly after heat treatment for some applications.
Is Inconel X750 weldable?
Inconel X750 has lower weldability than the Inconel 600 series due to its precipitation hardening characteristics. Welding filler metals matching base composition along with proper solution annealing and aging is required to avoid weld cracking and weakened zones.
What is the typical surface finish of Inconel X750 AM parts?
For powder bed fusion processes like L-PBF and EBM, Inconel X750 parts typically have 8-12 μm surface roughness as-built. Additional finishing like grinding, milling, EDM can further improve finish. DED parts usually need extensive machining to final tolerances.
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