Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
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Overview of Dievar Spherical Mold Steel Alloy Powder
Söz konusu olduğunda high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the küresel morfoloji of Dievar powder ensures optimum akışkanlık, tekdüze paketleme yoğunluğuve tutarlı performans gibi uygulamalarda 3D baskı, termal püskürtmeve metal enjeksiyon kalıplama (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for zorlu uygulamalar like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand mükemmel dayanıklılık, yüksek aşınma direncive thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through gaz atomizasyonu, a process that delivers particles with round, consistent shapes. This spherical morphology ensures geliştirilmiş akışkanlıkiçin ideal hale getirir. eklemeli üretim and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of kalıp döküm, enjeksiyon kalıplamave forging dies, yet versatile enough to excel in son teknoloji̇ üreti̇m tekni̇kleri̇ gibi 3D baskı.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
| Element | Tipik Bileşim (%) | Alaşımdaki Rolü |
|---|---|---|
| Karbon (C) | 0.35–0.40 | Enhances hardness and strength. |
| Krom (Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
| Molibden (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
| Vanadyum (V) | 0.50–0.80 | Increases wear resistance and edge retention. |
| Silisyum (Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
| Manganez (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
| Demir (Fe) | Denge | Forms the structural base of the alloy. |
Temel Fiziksel ve Mekanik Özellikler
| Mülkiyet | Değer |
|---|---|
| Yoğunluk | ~7,8 g/cm³ |
| Sertlik (HRC) | 48–52 (after heat treatment) |
| Çekme Dayanımı | ~1,300 MPa |
| Termal Yorulma Direnci | Exceptional, ideal for high-temperature cycles. |
| Sertlik | Superior, even under extreme stress. |
| Aşınma Direnci | Excellent, particularly against abrasive forces. |
| Termal İletkenlik | High, ensuring efficient heat dağılma. |
| Akışkanlık | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle ağır yükler ve mekanik stresler, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring daha uzun takım ömrü.
- Yüksek Aşınma Direnci: Dievar resists wear and abrasion, even in harsh environments, ensuring tutarlı performans zaman içinde.
- Spherical Morphology for Precision: Küresel şekil şunları sağlar tek tip paketleme, geliştirilmiş akışkanlıkve consistent melting, making it ideal for modern manufacturing methods.
- Çok Yönlülük: Whether it’s hot-working tools, plastic moldsveya eklemeli üretim, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
| Endüstri | Uygulamalar |
|---|---|
| Aletler | Injection molds, die-casting dies, and forging tools. |
| Havacılık ve Uzay | High-strength components and thermal-resistant parts. |
| Otomotiv | Engine parts, transmission components, and high-pressure dies. |
| Katmanlı Üretim | 3D printing of high-strength, wear-resistant tools and molds. |
| Endüstriyel Üretim | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
| Şartname | Detaylar |
|---|---|
| Partikül Boyut Aralığı | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
| Şekil | Küresel, tutarlı akışkanlık ve paketleme sağlar. |
| Saflık | ≥99,5% |
| Paketleme | Vakum mühürlü kaplar (1kg, 5kg, 10kg seçenekleri). |
| Standartlara Uygunluk | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
| Tedarikçi Adı | Bölge | Fiyat Aralığı (USD/kg) | Özel Özellikler |
|---|---|---|---|
| Global Alaşım Çözümleri | Kuzey Amerika | $80-$120 | High-purity powders for industrial tools. |
| Gelişmiş Metal Tozları | Avrupa | $90-$140 | ISO-certified powders for precision tooling. |
| Asia-Pacific Steel Suppliers | Asya-Pasifik | $70–$110 | Competitive pricing with bulk discounts. |
| Endüstriyel Toz Boyalar | Küresel | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
| Avantajlar | Sınırlamalar |
|---|---|
| Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
| Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
| Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
| Soru | Cevap |
|---|---|
| What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
| Neden küresel? | The spherical shape improves flowability and ensures consistent quality. |
| Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
| How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
| Where can I buy Dievar alloy powder? | Global Alloy Solutions ve Advanced Metal Powders gibi tedarikçiler bunu dünya çapında sunmaktadır. |
Sonuç
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of termal yorulma direnci, aşınma direncive hassas akışkanlık için vazgeçilmez kılmaktadır. kalıp döküm, enjeksiyon kalıplamave eklemeli üretim.
Whether you’re crafting industrial dies veya cutting-edge 3D printed components, Dievar is the material you can trust to deliver olağanüstü sonuçlar every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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