Carbonyl Iron Powder: The Ultimate Material for Advanced Tech
Carbonyl Iron Powder (CIP) is a highly pure and versatile material that has found a place in industries ranging from electronics and automotive to medicine and metallurgy. Its unique properties, such as excellent purity, fine particle size, and magnetic characteristics, make it an indispensable material for a wide range of applications. Whether you’re manufacturing soft magnetic components, magnetic inks, or dietary supplements, carbonyl iron powder is a game-changing material you need to explore.
In this comprehensive guide, we’ll dive deep into Carbonyl Iron Powder, covering its composition, properties, applications, specifications, pricing, and much more. We’ll also explore its advantages and limitations, compare it to alternative materials, and answer common questions to help you understand why it’s a preferred choice across industries.
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Obsah
Carbonyl Iron Powder (CIP) is a highly pure and versatile material that has found a place in industries ranging from electronics and automotive to medicine and metallurgy. Its unique properties, such as excellent purity, fine particle size, and magnetic characteristics, make it an indispensable material for a wide range of applications. Whether you’re manufacturing soft magnetic components, magnetic inks, or dietary supplements, carbonyl iron powder is a game-changing material you need to explore.
V tomto obsáhlém průvodci se podrobně seznámíme s těmito tématy Karbonylové železo v prášku, která pokrývá její složení, vlastnosti, použití, specifikace, ceny, and much more. We’ll also explore its výhody a omezení, compare it to alternative materials, and answer common questions to help you understand why it’s a preferred choice across industries.
Přehled
What is Carbonyl Iron Powder?
Její jádro, Karbonylové železo v prášku is a highly pure form of iron, typically produced by the thermal decomposition of iron pentacarbonyl (Fe(CO)₅). This process results in ultra-fine, spherical iron particles with excellent purity and uniformity. The powder is characterized by its small particle size (sub-micron to a few microns), vysoká plocha povrchu, a měkké magnetické vlastnosti, making it a versatile material for industrial and scientific applications.
Think of it as the “Swiss Army knife” of metallic powders: lightweight, magnetic, and easy to adapt for various needs. Whether you’re creating electromagnetic shielding for your latest gadget or fortifying your dietary supplement with iron, carbonyl iron powder delivers.
Klíčové vlastnosti
Proč je Karbonylové železo v prášku so popular? Here are its standout features:
- Vysoká čistota: Contains over 97% pure iron, with minimal impurities.
- Fine Particle Size: Offers particle sizes as small as 1 micron, ensuring smooth processing.
- Soft Magnetic Properties: Ideal for electromagnetic shielding, transformers, and inductors.
- Sférický tvar: Uniform particles enhance hustota balení and flowability.
- Všestrannost: Suitable for applications in electronics, metallurgy, medicine, and more.
Složení a vlastnosti
Let’s take a closer look at the chemické složení a fyzikální vlastnosti that make Carbonyl Iron Powder so unique.
Chemické složení
Komponent | Typické procento (%) | Role |
---|---|---|
železo (Fe) | ≥ 97% | Base material, provides magnetic properties. |
uhlík (C) | ≤ 0,5% | Residual carbon from the decomposition process. |
Kyslík (O) | ≤ 0.1% | Traces from oxidation during processing. |
dusík (N) | ≤ 0,05% | Minimal impurity. |
Physical and Magnetic Properties
Vlastnictví | Hodnota | Význam |
---|---|---|
Velikost částic | 1–10 µm | Fine particles enable high packing density and smooth dispersion. |
Hustota | ~7.86 g/cm³ | Dense, high-performance material. |
Bod tání | ~1,538°C | High-temperature resistance for demanding applications. |
Magnetická propustnost | Vysoký | Excellent for electromagnetic shielding and soft magnetic materials. |
Plocha povrchu | 0.5–2.0 m²/g | High surface area enhances reactivity in chemical and catalytic uses. |
Tekutost | Vynikající díky kulovitému tvaru | Smooth processing in manufacturing and additive applications. |
Kombinace magnetické vlastnosti, malá velikost částic, a vysoká čistota makes Carbonyl Iron Powder a standout material for industries requiring precision and performance.
Aplikace
Díky své všestrannosti, Karbonylové železo v prášku is used across a wide range of industries. Let’s explore some of its most common applications.
Klíčové aplikace
Průmysl | aplikace |
---|---|
Elektronika | Electromagnetic shielding, inductors, and transformers. |
Automobilový průmysl | Soft magnetic components, fuel injection systems, and brake pads. |
Léky | Iron supplements for treating anemia and fortifying foods. |
Hutnictví | Powder metallurgy for precision parts and high-performance alloys. |
3D tisk | Additive manufacturing of lightweight, high-strength components. |
Chemický průmysl | Catalysts and chemical reactions requiring high-purity iron. |
Například v elektronika, Carbonyl Iron Powder is used to create electromagnetic shielding materials that block unwanted radiation in smartphones, laptops, and other devices. Meanwhile, in lék, its bioavailability makes it an excellent source of dietary iron for treating iron deficiency.
Specifikace, velikosti a normy
Výběr správného specifikace for Carbonyl Iron Powder is essential to ensure optimal performance in your application. Here’s a breakdown of the typical sizes, grades, and standards.
Specifications of Carbonyl Iron Powder
Specifikace | Podrobnosti |
---|---|
Velikost částic | 1–10 µm (available in custom sizes). |
Čistota | ≥97% |
Tvar | Sférické |
Známky | CIP-S (Standard), CIP-H (High Purity), CIP-F (Fine Particle). |
Normy | ASTM E1941 (Iron Powders), ISO 9001 (Quality Certification). |
The kulovitý tvar a malá velikost částic ensure smooth processing, making it suitable for precision applications like aditivní výroba a prášková metalurgie.
Pricing and Suppliers of Carbonyl Iron Powder
Náklady na Karbonylové železo v prášku se liší v závislosti na faktorech, jako je purity, particle size, a objednané množství. Below is a summary of popular suppliers and price ranges.
Podrobnosti o dodavatelích a cenách
Dodavatel | Cenové rozpětí (za kg) | Umístění | Další služby |
---|---|---|---|
BASF | $50–$150 | Globální | Custom grades and technical support. |
Sintez-CIP | $30–$100 | Rusko | Konkurenční ceny pro hromadné objednávky. |
JFE Steel Corporation | $40–$120 | Japonsko | Vysoce kvalitní prášky pro průmyslové použití. |
Skupina CNPC Powder | $20–$80 | Čína | Large-scale production and global shipping. |
Prices typically fluctuate based on bulk purchase discounts, vlastní specifikace, a náklady na dopravu.
Advantages and Limitations of Carbonyl Iron Powder
Jako každý materiál, Karbonylové železo v prášku has its strengths and weaknesses. Let’s compare its advantages and limitations.
Výhody a omezení
Výhody | Omezení |
---|---|
High purity ensures consistent performance in critical applications. | Higher cost compared to conventional iron powders. |
Fine particle size enables precision manufacturing. | Requires specialized handling to avoid oxidation. |
Excellent magnetic properties for electromagnetic shielding. | Limited availability for ultra-high-purity grades. |
Versatile across industries from electronics to medicine. | May require post-processing for specific applications. |
For most users, the advantages far outweigh the limitations, especially in high-performance applications where purity and precision jsou neoddiskutovatelné.
FAQs About Carbonyl Iron Powder
Otázka | Odpovědět |
---|---|
What is Carbonyl Iron Powder used for? | Electronics, medicine, automotive, metallurgy, and chemical industries. |
How is Carbonyl Iron Powder produced? | By thermal decomposition of iron pentacarbonyl (Fe(CO)₅). |
What makes it different from regular iron powder? | Higher purity, finer particle size, and superior magnetic properties. |
Is it safe for use in dietary supplements? | Yes, it’s widely used as a bioavailable source of dietary iron. |
Jaké je cenové rozpětí? | Prices range from $20 to $150 per kilogram, depending on specifications. |
Závěr
Karbonylové železo v prášku is a versatile, high-performance material that plays a critical role in industries ranging from elektronika na lék. Jeho výjimečnost purity, magnetic properties, a velikost jemných částic make it a go-to choice for manufacturers and researchers alike.
Whether you’re creating elektromagnetické stínění, producing dietary supplements, or exploring aditivní výroba, Carbonyl Iron Powder offers unmatched performance and reliability. Ready to take your projects to the next level? Explore the possibilities with Karbonylové železo v prášku dnes!
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