Hiperco 50A Soft Magnetic Alloy Spherical Powder: The Complete Guide
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When it comes to cutting-edge materials for advanced technology, Hiperco 50A Soft Magnetic Alloy Spherical Powder is a name that stands out. Known for its exceptional měkké magnetické vlastnosti, vysoká saturace magnetizace, a tepelná stabilita, Hiperco 50A is a cobalt-iron alloy specifically designed for demanding applications in industries like aerospace, automotive, electronics, and power generation. Its spherical powder form makes it even more versatile, optimizing its use in aditivní výroba, prášková metalurgie, a vstřikování kovů (MIM).
In this detailed guide, we’ll explore every aspect of Hiperco 50A Soft Magnetic Alloy Spherical Powder—from its composition and properties to its applications, pricing, advantages, and limitations. Whether you’re an engineer, a designer, or just someone curious about high-performance materials, this article will provide all the insights you need.
Overview of Hiperco 50A Soft Magnetic Alloy Spherical Powder
Začněme od základů. Hiperco 50A Soft Magnetic Alloy Spherical Powder is a high-performance material made up of 49% cobalt (Co) a 49% iron (Fe), with small amounts of vanadium (V) added to refine its properties. This unique combination results in a material with unmatched magnetic saturation, nízká koercivita, a excellent permeability.
The sférická forma prášku is designed for modern manufacturing processes, allowing for hladká tekutost, vysoká hustota balení, a rovnoměrné rozložení částic. This makes it ideal for creating intricate and precise magnetic components in industries where performance and reliability are non-negotiable.
Think of Hiperco 50A like the “Ferrari” of magnetic materials—fast, powerful, and engineered to perfection.
Key Features of Hiperco 50A Soft Magnetic Alloy Spherical Powder
Why is Hiperco 50A so special? Let’s break it down:
- Highest Magnetic Saturation: With a magnetic saturation of up to 24 kilogauss (kG), Hiperco 50A outperforms most soft magnetic materials, making it perfect for high-power applications.
- Nízká koercivita: It requires minimal energy to magnetize and demagnetize, reducing energy losses and improving efficiency.
- Vynikající tepelná stabilita: Retains its magnetic properties even at temperatures exceeding 450°C, making it suitable for extreme environments.
- Sférický tvar: Enhances flowability and uniformity, ensuring consistent results in manufacturing.
- High Permeability: Facilitates efficient conduction of magnetic fields, boosting overall performance.
- Odolnost proti korozi: Performs well in controlled environments, with optional coatings available for added protection.
- Všestrannost: Used in a wide range of industries, including obrana, letectví a kosmonautiky, zdravotnické prostředkya další.
These features make Hiperco 50A a go-to material for engineers and manufacturers who require precision and performance.
Složení a vlastnosti Hiperco 50A Soft Magnetic Alloy Spherical Powder
Výkonnost Hiperco 50A Soft Magnetic Alloy Spherical Powder is deeply rooted in its chemical composition and physical properties.
Chemické složení Hiperco 50A Soft Magnetic Alloy Spherical Powder
| Živel | Procento (%) | Role ve slitině |
|---|---|---|
| Kobalt (Co) | ~49 | Provides high magnetic saturation and thermal stability. |
| železo (Fe) | ~49 | Ensures structural integrity and contributes to magnetic performance. |
| Vanad (V) | ~2 | Enhances hardness, wear resistance, and grain refinement. |
This precise composition results in an alloy with exceptional magnetic and physical properties.
Physical and Magnetic Properties of Hiperco 50A Soft Magnetic Alloy Spherical Powder
| Vlastnictví | Hodnota | Význam |
|---|---|---|
| Hustota | ~8.12 g/cm³ | High density ensures robust material performance in demanding applications. |
| Nasycení magnetizace | ~24 kG | Provides unmatched magnetic energy storage and transmission. |
| Koercivita (Hc) | ≤ 0.05 Oe | Minimizes energy loss during magnetization and demagnetization cycles. |
| Permeability (µ) | ~10,000 | Facilitates efficient conduction of magnetic fields. |
| Tepelná stabilita | Up to 450°C | Retains performance at high temperatures, ideal for extreme environments. |
| Elektrický odpor | ~0.3 µΩ·cm | Reduces eddy current losses in alternating current (AC) applications. |
| Tekutost | Vynikající | Spherical shape ensures smooth flow in additive and powder metallurgy processes. |
These properties make Hiperco 50A an industry leader in soft magnetic alloys.
Applications of Hiperco 50A Soft Magnetic Alloy Spherical Powder
Kde se nachází Hiperco 50A Powder find its place in the world? Its unique properties make it indispensable for a variety of high-performance applications.
Běžné aplikace Hiperco 50A Soft Magnetic Alloy Spherical Powder
| Průmysl | aplikace |
|---|---|
| Aerospace | Magnetic shielding for avionics and satellite systems. |
| Automobilový průmysl | Electric motors, alternators, and magnetic actuators. |
| Elektronika | Transformers, inductors, and sensors requiring high efficiency. |
| Výroba elektřiny | Magnetic cores for transformers and generators in power plants. |
| Obrana | High-performance magnetic shielding for military equipment. |
| Lékařské přístroje | MRI machines, magnetic sensors, and diagnostic tools. |
| Aditivní výroba | 3D-printed components requiring superior magnetic properties. |
Jeho měkké magnetické vlastnosti, tepelná stabilita, a všestrannost make Hiperco 50A a top choice for applications where performance and reliability are critical.
Specifikace, velikosti a normy Hiperco 50A Soft Magnetic Alloy Spherical Powder
Understanding the available specifications is crucial for selecting the right material for your project.
Specifikace a velikosti
| Specifikace | Podrobnosti |
|---|---|
| Velikost částic | 15-45 µm pro aditivní výrobu; 45-150 µm pro práškovou metalurgii. |
| Čistota | ≥99% |
| Tvar | Spherical for consistent flowability and packing density. |
| Normy | Meets ASTM A801 and ISO 10069 standards for magnetic materials. |
These specifications ensure compatibility with a wide range of modern manufacturing processes.
Pricing and Suppliers of Hiperco 50A Soft Magnetic Alloy Spherical Powder
Hledáte zdroje Hiperco 50A Soft Magnetic Alloy Powder? Here’s a breakdown of leading suppliers and their pricing.
Informace o dodavatelích a cenách
| Dodavatel | Cenové rozpětí (za kg) | Umístění | Další služby |
|---|---|---|---|
| Tesařská technologie | $200–$300 | USA | Vlastní velikosti částic a technická podpora. |
| Höganäs AB | $220–$350 | Švédsko | High-purity powders for precision applications. |
| Přísady GKN | $250-$400 | USA | Specializované prášky pro aditivní výrobu. |
| Technologie materiálů Sandvik | $240–$360 | Globální | Řešení na míru pro konkrétní odvětví. |
Ceny se liší v závislosti na faktorech, jako jsou velikost částic, čistota, a quantity requirements.
Výhody a omezení Hiperco 50A Soft Magnetic Alloy Spherical Powder
Jako každý materiál, Hiperco 50A has its strengths and weaknesses. Let’s explore both.
Výhody
- Unmatched Magnetic Saturation: Outperforms other soft magnetic alloys in energy storage and transfer.
- Vysoká tepelná stabilita: Retains properties at temperatures exceeding 450°C.
- Všestrannost: Suitable for a wide range of industries and applications.
- Sférický tvar: Ensures smooth flow and uniform packing, optimizing manufacturing efficiency.
Omezení
- Vyšší náklady: More expensive than conventional magnetic materials.
- Specializované aplikace: Requires expertise to fully utilize its advanced properties.
- Corrosion Sensitivity: Performs best in controlled environments or with protective coatings.
FAQs About Hiperco 50A Soft Magnetic Alloy Spherical Powder
| Otázka | Odpovědět |
|---|---|
| What is Hiperco 50A used for? | Electric motors, magnetic shielding, transformers, and aerospace components. |
| Why choose Hiperco 50A over other alloys? | Offers superior magnetic saturation and thermal stability. |
| Lze jej použít při 3D tisku? | Yes, its spherical shape makes it ideal for additive manufacturing. |
| How much does Hiperco 50A cost? | Prices range from $200 to $400 per kilogram, depending on specifications. |
| Je odolný proti korozi? | Performs well in controlled environments; coatings may be needed for harsh conditions. |
Závěr
Hiperco 50A Soft Magnetic Alloy Spherical Powder je vysoce výkonný materiál, který kombinuje vynikající magnetické vlastnosti, tepelná stabilita, a všestrannost. Z elektromotory na aerospace shielding, this alloy delivers exceptional performance in even the most demanding applications.
If you’re ready to take your engineering projects to the next level, Hiperco 50A Alloy Powder is the material you’ve been looking for. Transform your designs with the unmatched capabilities of this revolutionary soft magnetic alloy!
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