Prášek Inconel 740
Inconel 740 je prášková slitina na bázi niklu, která se používá především v práškové metalurgii. Má vynikající pevnost při vysokých teplotách, vynikající odolnost proti korozi a dobrou odolnost proti oxidaci.
Mezi klíčové vlastnosti a charakteristiky prášku Inconel 740 patří:
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Přehled
Inconel 740 je prášková slitina na bázi niklu, která se používá především v práškové metalurgii. Má vynikající pevnost při vysokých teplotách, vynikající odolnost proti korozi a dobrou odolnost proti oxidaci.
Mezi klíčové vlastnosti a charakteristiky prášku Inconel 740 patří:
Složení:
- Nickel: Balance
- Chromium: 22-25%
- Cobalt: 15-20%
- Tantalum: 1.5-2.5%
- Aluminum: 0.5-1.5%
- Titanium: 0.5-2%
- Carbon: 0.05-0.15%
Velikost částic: 15-45 mikronů
Zdánlivá hustota: Typically 2.5-3.5 g/cm3
Průtok: 25-35 s/50g
Morfologie: Spheroidal powder
Some of the key applications and uses of Inconel 740 powder include:
- Lopatky turbíny
- Součásti motoru
- Výměníky tepla
- Valves and pumps
- Nástroje
- Oil and gas extraction components
Složení
The composition of Inconel 740 powder can vary depending on the specification and requirements. Here is a typical composition:
Živel | Hmotnost % |
---|---|
Nikl | Zůstatek |
Chrom | 22-25% |
Kobalt | 15-20% |
Tantal | 1.5-2.5% |
Hliník | 0.5-1.5% |
Titan | 0.5-2% |
Uhlík | 0.05-0.15% |
Nickel forms the base of the alloy, providing corrosion resistance. Chromium helps strengthen the alloy and enhances oxidation resistance. Cobalt also helps strengthen the alloy and provides hot hardness at high temperatures. Tantalum and titanium help with carbide precipitation strengthening.
The controlled additions of these alloying elements give Inconel 740 excellent high temperature mechanical properties and corrosion resistance.
Vlastnosti a charakteristiky
Inconel 740 is valued for its combination of high strength, corrosion resistance, and ability to withstand extreme temperatures. Here are some of its key properties and characteristics:
Mechanické vlastnosti:
- Excellent strength at high temperatures up to 1150°C
- Dobrá svařitelnost
- Vysoká tvrdost a odolnost proti opotřebení
Fyzikální vlastnosti:
- Melting point: 1350-1400°C
- Density: 8.1-8.3 g/cm3
Odolnost proti korozi:
- Outstanding resistance to pitting and crevice corrosion
- Excellent resistance to oxidizing and carburizing atmospheres up to 1100°C
Odolnost proti oxidaci:
- Can resist continuous operating temperatures up to 1100°C
- Forms protective oxide layer in oxidizing atmospheres
Other Characteristics:
- Resists thermal fatigue cracking
- Nízký koeficient tepelné roztažnosti
- Easy to machine and grind
The unique combination of strength, hardness, and corrosion resistance make this alloy suitable for the most demanding applications. The high temperature capabilities allow components to operate safely in extreme environments.
Aplikace a použití
Thanks to its well-balanced mechanical properties and corrosion resistance at elevated temperatures, Inconel 740 has found widespread use in industries like aerospace, power generation, and oil & gas.
Typical applications and uses include:
Letectví: Combustors, turbine blades and vanes, rocket nozzles
Industrial Gas Turbines: Buckets, nozzles, combustion cans
Ropa a plyn: Downhole tools, valves, wellhead components
Pollution Control: Gas turbine components exposed to hot corrosive gases
Automobilový průmysl: Turbocharger turbines, exhaust valves
Chemické zpracování: Reactor vessels, heat treating equipment
Výroba energie: Heat exchanger tubing, coal gasification components
The excellent strength of Inconel 740 at extreme temperatures, combined with outstanding corrosion resistance, makes it well-suited for components exposed to hot gases under pressure. This allows it to outperform lower grade alloys in demanding environments.
Specifikace
Inconel 740 powder is available in standard and custom specifications to suit different applications and processing methods.
Here are some of the common sizes, grades, and standards for Inconel 740 powder:
Powder Sizes
Rozsah ok | Micron Range |
---|---|
-325 ok | <45 microns |
-270 + 325 mesh | 45-53 microns |
-230 + 270 mesh | 63-74 microns |
Známky
Třída | Popis |
---|---|
Standard | Balance of mechanical properties and cost |
Vysoká čistota | Minimized impurities for performance critical applications |
Nízkouhlíkové technologie | Improved ductility and impact resistance |
Normy
Standard | Popis |
---|---|
AMS 5801 | General specification for nickel alloy powder |
ASTM B751 | Standard for general requirements for nickel and nickel alloys |
The powder can also be customized to meet application requirements in terms of particle size distribution, morphology, apparent density, flow characteristics, impurity levels, etc.
Dodavatelé a ceny
As a widely used superalloy powder, Inconel 740 is supplied by leading metal powder manufacturers and distributors globally. Some of the major suppliers include:
Dodavatelé
- Tesařské práškové výrobky
- Technologie povrchů Praxair
- Hoganas High Alloys
- Skupina CNPC Powder
- Sandvik Osprey
Stanovení cen
Třída | Cenové rozpětí |
---|---|
Standard | $50-70 per kg |
Vysoká čistota | $70-100 per kg |
Nízkouhlíkové technologie | $60-80 per kg |
Pricing can vary based on order volume, precise composition, particle characteristics, etc. Custom grades tailored to application needs are also available at premium prices. The high performance of Inconel 740 powder justifies its higher cost versus simpler alloys.
Srovnání s alternativami
Inconel 740 delivers an optimized combination of temperature capability, corrosion resistance, strength, and cost. But several alternative alloys exist for high temperature applications, each with pros and cons:
Slitina | Klady | Nevýhody |
---|---|---|
Inconel 740 | – Strength up to 1150°C
– Resists corrosion – Cost effective |
– Limited high temperature creep resistance |
Inconel X | – Higher strength than 740
– Better creep above 1000°C |
– Less corrosion resistance
– Higher alloy content raises cost |
Haynes 230 | – Oxidation resistance to 1200°C
– Most economical |
– Lower strength than Inconel
– More susceptible to thermal fatigue |
Inconel 740 offers the best balance by delivering 80-90% of the capabilities of more advanced alloys at lower cost. It significantly outperforms workhorse alloys like 316 stainless steel in high temperature environments.
For the ultimate in performance with less regard to cost, alloys like Inconel X nebo Inconel 783 may be chosen instead. But Inconel 740 covers a wide sweet spot between price and extreme temperature capacity.
Výhody a omezení
Inconel 740 is designed to excel in hot corrosion environments, but there are some limitations in certain applications:
Výhody
- Retains over 50% of room temperature strength at 1100°C
- Better oxidation resistance than stainless steels
- Does not require special welding procedures
- Available at lower cost than Inconel X or 600 alloys
Omezení
- Less exceptional creep resistance than some Inconel grades
- Not suitable for continuous service above 1150°C
- Requires careful heat treatment to optimize properties
- Difficult to machine compared to lower alloys
For the majority of high temperature applications below 1100°C, Inconel 740 has clear advantages over more common materials. But pushing beyond this temperature threshold requires more advanced alloys or superalloys.
Proper processing and heat treatment of Inconel 740 can further improve properties. The alloy also benefits greatly from hot isostatic pressing to eliminate porosity in powder metallurgy parts.
Závěr
With its balanced composition and processing versatility, Inconel 740 empowers engineers to design for hot corrosion resistance across a wide range of operating temperatures and environments.
This nickel-based superalloy powder combines strength, oxidation resistance, cost-efficiency, and compatibility with multiple manufacturing techniques for high performance components.
Turbines, combustion hardware, downhole tools, and other hot section parts rely on Inconel 740 to safely endure temperatures exceeding 1000°C even in corrosive conditions while retaining adequate ductility and fatigue life.
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