S390 Spherical High-Speed Steel Alloy Powder:The Best for High-Wear Industrial Tools
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you're crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that's hard to beat.
What sets S390 apart? It's a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its spherical particle shape, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D printing, thermal spraying, and metal injection molding (MIM).
This guide dives deep into the composition, applications, specifications, and advantages of S390 Spherical High-Speed Steel Alloy Powder. Whether you're a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
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Overview of S390 Spherical High-Speed Steel Alloy Powder
In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you’re crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that’s hard to beat.
Co nastavuje S390 apart? It’s a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its sférický tvar částic, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D tisk, tepelné stříkání, a vstřikování kovů (MIM).
Tento průvodce se zabývá složení, aplikace, specifikace, a výhody of S390 Spherical High-Speed Steel Alloy Powder. Whether you’re a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.
What is S390 Spherical High-Speed Steel Alloy Powder?
Její jádro, S390 Spherical High-Speed Steel Alloy Powder je premium-grade tool steel powder designed for extreme wear resistance and cutting-edge performance. The “S390” designation represents its high-performance characteristics, and its sférická morfologie ensures optimal handling and precision during manufacturing.
Imagine a material that combines the toughness of traditional high-speed steels with the precision of modern powder metallurgy. S390 alloy powder is the result of meticulous engineering, capable of withstanding high temperatures, resisting wear, and delivering unparalleled hardness.
Whether you’re creating řezné nástroje, formy, nebo průmyslové komponenty, S390’s unique properties make it the material of choice for industries that demand nothing less than perfection.
Composition and Properties of S390 Spherical High-Speed Steel Alloy Powder
Chemical Composition of S390 Alloy Powder
Výjimečný výkon S390 alloy powder can be attributed to its carefully balanced chemical composition. Each element plays a critical role in enhancing its mechanical and physical properties.
Živel | Typické složení (%) | Role ve slitině |
---|---|---|
uhlík (C) | 1.60–1.70 | Improves hardness and strength. |
Wolfram (W) | 10.00–11.00 | Enhances wear resistance and hot hardness. |
Chrom (Cr) | 4.80–5.50 | Provides corrosion resistance and hardenability. |
Vanad (V) | 4.80–5.20 | Increases wear resistance and edge retention. |
Kobalt (Co) | 7.50–8.50 | Improves red hardness and high-temperature strength. |
molybden (Mo) | 1.00–1.50 | Enhances toughness and reduces brittleness. |
železo (Fe) | Zůstatek | Forms the base structure of the alloy. |
Klíčové fyzikální a mechanické vlastnosti
Vlastnictví | Hodnota |
---|---|
Hustota | ~8.3 g/cm³ |
Tvrdost (HRC) | 66–68 (after heat treatment) |
Pevnost v tahu | ~2200 MPa |
Tepelná stabilita | Retains properties up to 600°C |
Tekutost | Excellent due to spherical morphology. |
Odolnost proti opotřebení | Exceptional for high-stress environments. |
Odolnost proti korozi | Moderate, can be enhanced with coatings. |
Unique Characteristics of S390 Spherical High-Speed Steel Alloy Powder
- Unmatched Hardness: With hardness levels reaching up to 68 HRC, S390 excels in wear resistance, making it ideal for cutting tools and molds.
- Superior Thermal Stability: Retains its properties at high temperatures, ensuring consistent performance in vysokorychlostní obrábění.
- Spherical Shape for Precision: The spherical particle morphology ensures konzistentní tok, vysoká hustota balení, a uniform melting ve výrobě.
- Zvýšená odolnost proti opotřebení: The combination of tungsten, vanadium, and cobalt makes S390 highly resistant to wear and abrasion.
- Koroze Odolnost: Chromium content provides moderate corrosion resistance, suitable for extended tool life.
Applications of S390 Spherical High-Speed Steel Alloy Powder
Díky svým výjimečným vlastnostem, S390 Spherical High-Speed Steel Alloy Powder finds applications across a wide range of industries. Here’s a breakdown of its most common uses:
Průmysl | Aplikace |
---|---|
Aerospace | Turbine blades, wear-resistant components, and precision fasteners. |
Automobilový průmysl | High-performance engine parts, gears, and cutting tools. |
Nástroje | Drill bits, end mills, saw blades, and other cutting tools. |
Průmyslová výroba | Dies, molds, wear-resistant coatings, and machine parts. |
Aditivní výroba | 3D printing of high-strength, wear-resistant components. |
Specifications, Sizes, and Standards for S390 Spherical High-Speed Steel Alloy Powder
Specifikace | Podrobnosti |
---|---|
Rozsah velikosti částic | 15–45 µm (for 3D printing), 45–150 µm (thermal spraying). |
Tvar | Sférické, zajišťující stálou tekutost a balení. |
Čistota | ≥99.5% |
Balení | Vakuově uzavřené nádoby (1 kg, 5 kg, 10 kg). |
Dodržování norem | ASTM A600, ISO 9001 for quality assurance. |
Suppliers and Pricing for S390 Spherical High-Speed Steel Alloy Powder
Název dodavatele | Region | Cenové rozpětí (USD/kg) | Speciální funkce |
---|---|---|---|
Globální řešení pro slitiny | Severní Amerika | $100–$150 | High-purity powders for industrial tools. |
Pokročilé kovové prášky | Evropa | $110–$160 | ISO-certified powders for precision tooling. |
Asia-Pacific Steel Suppliers | Asie a Tichomoří | $90-$140 | Hromadné slevy pro velké objednávky. |
Průmyslové práškové nátěry | Globální | $120–$170 | Customizable particle sizes and grades. |
Advantages and Limitations of S390 Spherical High-Speed Steel Alloy Powder
Výhody | Omezení |
---|---|
Výjimečná tvrdost a odolnost proti opotřebení. | Higher cost compared to lower-grade steels. |
Outstanding thermal stability for hot machining. | Requires precise heat treatment for optimal performance. |
Spherical shape ensures precision in manufacturing. | Moderate corrosion resistance; may need coatings. |
Versatile for multiple industries and applications. | Limited machinability in its hardened state. |
FAQs About S390 Spherical High-Speed Steel Alloy Powder
Otázka | Odpovědět |
---|---|
What is S390 alloy powder used for? | It’s used for cutting tools, molds, and high-wear industrial components. |
Proč je kulový? | The spherical shape improves flowability and ensures consistent deposition. |
Je vhodný pro 3D tisk? | Yes, its flowability and particle size make it ideal for additive manufacturing. |
How does it compare to other tool steels? | S390 offers higher hardness and wear resistance than most tool steels. |
Where can I buy S390 alloy powder? | Dodavatelé jako Global Alloy Solutions a Advanced Metal Powders je nabízejí po celém světě. |
Závěr
S390 Spherical High-Speed Steel Alloy Powder je ultimate solution for industries that demand durability, precision, and performance. Se svým výjimečná tvrdost, tepelná stabilita, a odolnost proti opotřebení, S390 is the go-to material for creating cutting-edge tools, molds, and industrial components.
Whether you’re involved in aditivní výroba, tepelné stříkání, nebo traditional tooling, S390 delivers the reliability and consistency you need to produce high-quality results. Ready to take your projects to the next level? Choose S390 alloy powder—the material that’s built to exceed expectations!
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