S390 Spherical High-Speed Steel Alloy Powder:The Best for High-Wear Industrial Tools

In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you're crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that's hard to beat. What sets S390 apart? It's a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its spherical particle shape, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D printing, thermal spraying, and metal injection molding (MIM). This guide dives deep into the composition, applications, specifications, and advantages of S390 Spherical High-Speed Steel Alloy Powder. Whether you're a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.

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Overview of S390 Spherical High-Speed Steel Alloy Powder

In the realm of high-performance materials, S390 Spherical High-Speed Steel Alloy Powder stands as a pinnacle of innovation, designed for applications that demand unmatched hardness, wear resistance, and heat stability. Whether you’re crafting precision cutting tools, high-wear components, or exploring additive manufacturing, S390 alloy powder delivers performance that’s hard to beat.

Co nastavuje S390 apart? It’s a martensitic steel alloy fortified with elements like tungsten, vanadium, cobalt, and molybdenum, designed for extreme conditions. Its sférický tvar částic, achieved through advanced atomization techniques, ensures superior flowability, packing density, and uniformity in manufacturing processes like 3D tisk, tepelné stříkání, a vstřikování kovů (MIM).

Tento průvodce se zabývá složení, aplikace, specifikace, a výhody of S390 Spherical High-Speed Steel Alloy Powder. Whether you’re a manufacturer, engineer, or researcher, this comprehensive resource will help you understand why S390 alloy powder is the go-to material for high-performance applications.


What is S390 Spherical High-Speed Steel Alloy Powder?

Její jádro, S390 Spherical High-Speed Steel Alloy Powder je premium-grade tool steel powder designed for extreme wear resistance and cutting-edge performance. The “S390” designation represents its high-performance characteristics, and its sférická morfologie ensures optimal handling and precision during manufacturing.

Imagine a material that combines the toughness of traditional high-speed steels with the precision of modern powder metallurgy. S390 alloy powder is the result of meticulous engineering, capable of withstanding high temperatures, resisting wear, and delivering unparalleled hardness.

Whether you’re creating řezné nástroje, formy, nebo průmyslové komponenty, S390’s unique properties make it the material of choice for industries that demand nothing less than perfection.


Composition and Properties of S390 Spherical High-Speed Steel Alloy Powder

Chemical Composition of S390 Alloy Powder

Výjimečný výkon S390 alloy powder can be attributed to its carefully balanced chemical composition. Each element plays a critical role in enhancing its mechanical and physical properties.

ŽivelTypické složení (%)Role ve slitině
uhlík (C)1.60–1.70Improves hardness and strength.
Wolfram (W)10.00–11.00Enhances wear resistance and hot hardness.
Chrom (Cr)4.80–5.50Provides corrosion resistance and hardenability.
Vanad (V)4.80–5.20Increases wear resistance and edge retention.
Kobalt (Co)7.50–8.50Improves red hardness and high-temperature strength.
molybden (Mo)1.00–1.50Enhances toughness and reduces brittleness.
železo (Fe)ZůstatekForms the base structure of the alloy.

Klíčové fyzikální a mechanické vlastnosti

VlastnictvíHodnota
Hustota~8.3 g/cm³
Tvrdost (HRC)66–68 (after heat treatment)
Pevnost v tahu~2200 MPa
Tepelná stabilitaRetains properties up to 600°C
TekutostExcellent due to spherical morphology.
Odolnost proti opotřebeníExceptional for high-stress environments.
Odolnost proti koroziModerate, can be enhanced with coatings.

Unique Characteristics of S390 Spherical High-Speed Steel Alloy Powder

  1. Unmatched Hardness: With hardness levels reaching up to 68 HRC, S390 excels in wear resistance, making it ideal for cutting tools and molds.
  2. Superior Thermal Stability: Retains its properties at high temperatures, ensuring consistent performance in vysokorychlostní obrábění.
  3. Spherical Shape for Precision: The spherical particle morphology ensures konzistentní tok, vysoká hustota balení, a uniform melting ve výrobě.
  4. Zvýšená odolnost proti opotřebení: The combination of tungsten, vanadium, and cobalt makes S390 highly resistant to wear and abrasion.
  5. Koroze Odolnost: Chromium content provides moderate corrosion resistance, suitable for extended tool life.

Applications of S390 Spherical High-Speed Steel Alloy Powder

Díky svým výjimečným vlastnostem, S390 Spherical High-Speed Steel Alloy Powder finds applications across a wide range of industries. Here’s a breakdown of its most common uses:

PrůmyslAplikace
AerospaceTurbine blades, wear-resistant components, and precision fasteners.
Automobilový průmyslHigh-performance engine parts, gears, and cutting tools.
NástrojeDrill bits, end mills, saw blades, and other cutting tools.
Průmyslová výrobaDies, molds, wear-resistant coatings, and machine parts.
Aditivní výroba3D printing of high-strength, wear-resistant components.

Specifications, Sizes, and Standards for S390 Spherical High-Speed Steel Alloy Powder

SpecifikacePodrobnosti
Rozsah velikosti částic15–45 µm (for 3D printing), 45–150 µm (thermal spraying).
TvarSférické, zajišťující stálou tekutost a balení.
Čistota≥99.5%
BaleníVakuově uzavřené nádoby (1 kg, 5 kg, 10 kg).
Dodržování noremASTM A600, ISO 9001 for quality assurance.

Suppliers and Pricing for S390 Spherical High-Speed Steel Alloy Powder

Název dodavateleRegionCenové rozpětí (USD/kg)Speciální funkce
Globální řešení pro slitinySeverní Amerika$100–$150High-purity powders for industrial tools.
Pokročilé kovové práškyEvropa$110–$160ISO-certified powders for precision tooling.
Asia-Pacific Steel SuppliersAsie a Tichomoří$90-$140Hromadné slevy pro velké objednávky.
Průmyslové práškové nátěryGlobální$120–$170Customizable particle sizes and grades.

Advantages and Limitations of S390 Spherical High-Speed Steel Alloy Powder

VýhodyOmezení
Výjimečná tvrdost a odolnost proti opotřebení.Higher cost compared to lower-grade steels.
Outstanding thermal stability for hot machining.Requires precise heat treatment for optimal performance.
Spherical shape ensures precision in manufacturing.Moderate corrosion resistance; may need coatings.
Versatile for multiple industries and applications.Limited machinability in its hardened state.

FAQs About S390 Spherical High-Speed Steel Alloy Powder

OtázkaOdpovědět
What is S390 alloy powder used for?It’s used for cutting tools, molds, and high-wear industrial components.
Proč je kulový?The spherical shape improves flowability and ensures consistent deposition.
Je vhodný pro 3D tisk?Yes, its flowability and particle size make it ideal for additive manufacturing.
How does it compare to other tool steels?S390 offers higher hardness and wear resistance than most tool steels.
Where can I buy S390 alloy powder?Dodavatelé jako Global Alloy Solutions a Advanced Metal Powders je nabízejí po celém světě.

Závěr

S390 Spherical High-Speed Steel Alloy Powder je ultimate solution for industries that demand durability, precision, and performance. Se svým výjimečná tvrdost, tepelná stabilita, a odolnost proti opotřebení, S390 is the go-to material for creating cutting-edge tools, molds, and industrial components.

Whether you’re involved in aditivní výroba, tepelné stříkání, nebo traditional tooling, S390 delivers the reliability and consistency you need to produce high-quality results. Ready to take your projects to the next level? Choose S390 alloy powder—the material that’s built to exceed expectations!

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