S41500 Spherical Stainless Steel Alloy Powder: A Must-Have for Precision Manufacturing
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Obsah
If you’re searching for a high-performance material with exceptional strength, corrosion resistance, and versatility, S41500 Spherical Stainless Steel Alloy Powder might just be the perfect solution. This precipitation-hardened stainless steel alloy, also known as Custom 415, is specially engineered for applications requiring a combination of durability, toughness, and machinability. Its kulovitý tvar, achieved through advanced atomization processes, makes it ideal for modern manufacturing methods like aditivní výroba (3D tisk), prášková metalurgie, a tepelně stříkané povlaky.
V této příručce se dozvíte vše, co potřebujete vědět o. S41500 Stainless Steel Powder—from its properties and applications to its advantages, limitations, pricing, and more. Let’s dive into the details.
Overview of S41500 Spherical Stainless Steel Alloy Powder
S41500 is a martensitic precipitation-hardening stainless steel that combines high strength, excellent corrosion resistance, and good toughness. Its spherical powder form ensures superior flowability, making it perfect for přesná výroba processes where consistency and accuracy are critical.
Klíčové vlastnosti S41500 Spherical Stainless Steel Alloy Powder
- Vysoká síla: Exceptional tensile and yield strength, even in extreme conditions.
- Odolnost proti korozi: Performs well in mildly corrosive and oxidizing environments.
- Sférický tvar: Guarantees excellent powder flowability and uniformity in applications like 3D printing.
- Tepelně zpracovatelné: Achieves enhanced mechanical properties through heat treatment.
- Odolnost proti opotřebení: Handles abrasive environments, extending the lifespan of components.
Ale co dělá S41500 Stainless Steel Alloy Powder truly stand out? Let’s break down its composition and properties.
Chemical Composition and Properties of S41500 Spherical Stainless Steel Alloy Powder
The performance and versatility of S41500 stem from its carefully balanced chemical composition and exceptional mechanical properties. Each element plays a significant role in achieving the alloy’s unique characteristics.
Chemické složení S41500 Spherical Stainless Steel Alloy Powder
| Živel | Procento (%) | Účel ve slitině |
|---|---|---|
| železo (Fe) | Zůstatek | Forms the base structure of the alloy, providing overall durability. |
| Chrom (Cr) | 11.5–13.5 | Zvyšuje odolnost proti korozi a oxidaci. |
| nikl (Ni) | 3.5–5.5 | Improves toughness and resistance to stress corrosion cracking. |
| uhlík (C) | ≤0.05 | Enhances strength and hardness without compromising corrosion resistance. |
| molybden (Mo) | 0.5-1.5 | Improves pitting resistance and overall corrosion resistance. |
| fosfor (P) | ≤0.040 | Controlled to maintain machinability and prevent křehkost. |
| síra (S) | ≤0.030 | Improves machinability without significantly affecting mechanical strength. |
Mechanical and Physical Properties of S41500 Spherical Stainless Steel Alloy Powder
| Vlastnictví | Hodnota | Vysvětlení |
|---|---|---|
| Hustota | ~7.7 g/cm³ | Ensures the material’s structural integrity. |
| Pevnost v tahu | ~1,200–1,400 MPa | High strength for demanding applications. |
| Mez kluzu | ~1 000 MPa | Provides resistance against permanent deformation under stress. |
| Hardness (Hardened) | ~40–45 HRC | Excellent wear and abrasion resistance. |
| Prodloužení | ~12–15% | Offers sufficient ductility for forming and machining. |
| Odolnost proti korozi | Mírná až vysoká | Suitable for mildly corrosive environments and industrial applications. |
| Bod tání | ~1,400°C | Handles high-temperature environments effectively. |
Díky těmto vlastnostem S41500 Stainless Steel Powder a reliable choice for components requiring both strength and durability.
Applications of S41500 Spherical Stainless Steel Alloy Powder
Díky své jedinečné kombinaci vlastností, S41500 Stainless Steel Powder is widely used across multiple industries. Its versatility makes it suitable for applications ranging from aerospace components to medical tools.
Běžné aplikace S41500 Spherical Stainless Steel Alloy Powder
| aplikace | Popis |
|---|---|
| Letecké komponenty | Used in structural parts, fasteners, and turbine blades for aircraft. |
| Lékařské přístroje | Ideal for surgical instruments and dental tools due to its strength and corrosion resistance. |
| Automobilový průmysl | Suitable for gears, shafts, and high-stress engine components. |
| Zařízení pro těžbu ropy a zemního plynu | Performs well in tools and components exposed to harsh environments. |
| Aditivní výroba | Perfect for 3D printing complex, high-strength parts. |
| Průmyslové nástroje | Commonly used in molding tools, dies, and cutting instruments. |
These applications highlight the versatility and reliability of S41500 Stainless Steel Powder in both traditional and modern manufacturing processes.
Specifikace, velikosti a normy pro S41500 Spherical Stainless Steel Alloy Powder
Při výběru S41500 Stainless Steel Powder, it’s crucial to ensure that the material meets the required specifications and adheres to industry standards.
Specifikace S41500 Spherical Stainless Steel Alloy Powder
| Specifikace | Podrobnosti |
|---|---|
| Velikost částic | 15-45 µm pro aditivní výrobu; 45-150 µm pro práškovou metalurgii. |
| Čistota | ≥99.5% |
| Tvar | Sférické |
| Normy | Conforms to ASTM A564 and AMS 5618 standards. |
These specifications ensure compatibility with a wide range of manufacturing techniques and applications.
Pricing and Suppliers of S41500 Spherical Stainless Steel Alloy Powder
Náklady na S41500 Stainless Steel Powder varies based on several factors, including particle size, order volume, and supplier location. Below is an overview of leading suppliers and their pricing trends.
Dodavatelé a ceny S41500 Spherical Stainless Steel Alloy Powder
| Dodavatel | Cenové rozpětí (za kg) | Umístění | Další služby |
|---|---|---|---|
| Höganäs AB | $80-$120 | Švédsko | Custom particle sizes, technical support. |
| Přísada pro tesaře | $90–$130 | USA | Specializované prášky pro aditivní výrobu. |
| Pokročilé kovové prášky | $75-$110 | Globální | Custom solutions for various industries. |
| Technologie materiálů Sandvik | $85–$125 | Globální | High-purity powders for precision applications. |
Pricing depends on the supplier, order size, and specific material grade.
Výhody a omezení S41500 Spherical Stainless Steel Alloy Powder
No material is without its pros and cons. Let’s break down the advantages and limitations of S41500 Stainless Steel Powder.
Výhody
- Vysoká síla: Perfect for demanding applications with high mechanical stress.
- Odolnost proti korozi: Performs well in mildly corrosive and oxidizing environments.
- Sférický tvar: Ensures consistent flowability and packing density for precision manufacturing.
- Tepelně zpracovatelné: Can be hardened to achieve superior mechanical properties.
Omezení
- Vyšší náklady: More expensive than standard stainless steel powders like SS410.
- Mírná odolnost proti korozi: Less resistant than austenitic stainless steels like SS316 in highly corrosive environments.
- Vyžaduje tepelné zpracování: Maximum strength and hardness can only be achieved after proper heat treatment.
FAQs About S41500 Spherical Stainless Steel Alloy Powder
| Otázka | Odpovědět |
|---|---|
| What is S41500 powder used for? | It’s used in aerospace, medical, automotive, and industrial tooling applications. |
| Proč je kulový tvar důležitý? | It ensures better flowability, packing density, and uniformity in manufacturing. |
| Can S41500 be used for 3D printing? | Yes, its properties and shape make it ideal for additive manufacturing. |
| What is the price of S41500 powder? | Prices range from $75 to $130 per kilogram, depending on specifications. |
| How does S41500 compare to SS316? | S41500 offers higher strength but lower corrosion resistance compared to SS316. |
Závěr
S41500 Spherical Stainless Steel Alloy Powder is a versatile, high-performance material that combines strength, corrosion resistance, and precision. Whether you’re manufacturing aerospace components, medical tools, or industrial equipment, S41500 Stainless Steel Powder delivers reliable performance in even the most demanding applications.
By understanding its properties, applications, and limitations, you can make an informed decision about whether S41500 is the right fit for your project. Reach out to trusted suppliers to get the best specifications for your needs and explore the full potential of this exceptional material.
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