Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
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Overview of Dievar Spherical Mold Steel Alloy Powder
に関しては high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the 球状形態 of Dievar powder ensures 最適な流動性, 均一な充填密度そして 安定したパフォーマンス のようなアプリケーションで 3Dプリンティング, 溶射そして 金属射出成形 (ミム).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for 厳しいアプリケーション like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand 優れた靭性, 高耐摩耗性そして thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through ガス霧化, a process that delivers particles with round, consistent shapes. This spherical morphology ensures 流動性の向上に最適である。 アディティブ・マニュファクチャリング and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of ダイカスト, 射出成形そして forging dies, yet versatile enough to excel in 最先端の製造技術 ような 3Dプリンティング.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
| エレメント | 代表的な組成（%） | 合金における役割 |
|---|---|---|
| カーボン（C） | 0.35–0.40 | Enhances hardness and strength. |
| クロム（Cr） | 5.00–5.50 | Provides wear resistance and corrosion protection. |
| モリブデン (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
| バナジウム (V) | 0.50–0.80 | 耐摩耗性とエッジの保持力を高める。 |
| ケイ素 (Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
| マンガン (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
| 鉄（Fe） | バランス | Forms the structural base of the alloy. |
主な物理的・機械的特性
| プロパティ | 価値 |
|---|---|
| 密度 | ~7.8 g/cm³ |
| 硬度（HRC） | 48–52 (after heat treatment) |
| 引張強度 | ~1,300 MPa |
| 耐熱疲労性 | Exceptional, ideal for high-temperature cycles. |
| タフネス | Superior, even under extreme stress. |
| 耐摩耗性 | Excellent, particularly against abrasive forces. |
| 熱伝導率 | High, ensuring efficient heat 酒色. |
| 流動性 | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle 重荷 そして 機械的応力, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring より長い工具寿命.
- 高い耐摩耗性: Dievar resists wear and abrasion, even in harsh environments, ensuring 安定したパフォーマンス 時間の経過とともに
- Spherical Morphology for Precision:球状であるため 均一梱包, 流動性の向上そして consistent melting, making it ideal for modern manufacturing methods.
- 汎用性: Whether it’s hot-working tools, plastic moldsあるいは アディティブ・マニュファクチャリング, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
| 産業 | アプリケーション |
|---|---|
| 工具 | Injection molds, die-casting dies, and forging tools. |
| 航空宇宙 | High-strength components and thermal-resistant parts. |
| 自動車 | Engine parts, transmission components, and high-pressure dies. |
| アディティブ・マニュファクチャリング | 3D printing of high-strength, wear-resistant tools and molds. |
| 工業生産 | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
| 仕様 | 詳細 |
|---|---|
| 粒子径範囲 | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
| 形 | 球状で、安定した流動性と充填性を確保。 |
| 純度 | ≥99.5%以上 |
| パッケージング | 真空パック容器（1kg、5kg、10kgのオプション）。 |
| 規格遵守 | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
| サプライヤー名 | 地域 | 価格帯（米ドル/kg） | 特集 |
|---|---|---|---|
| グローバル合金ソリューション | 北米 | $80-$120 | 産業用工具用の高純度パウダー。 |
| 先端金属粉末 | ヨーロッパ | $90-$140 | ISO認証取得の精密工具用パウダー。 |
| アジア太平洋鉄鋼サプライヤー | アジア太平洋 | $70–$110 | Competitive pricing with bulk discounts. |
| 工業用粉体塗装 | グローバル | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
| メリット | 制限事項 |
|---|---|
| Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
| Outstanding wear resistance and edge retention. | 最適な性能を得るためには精密な熱処理が必要。 |
| Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
| Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
| 質問 | 答え |
|---|---|
| What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
| なぜ球形なのか？ | The spherical shape improves flowability and ensures consistent quality. |
| Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
| How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
| Where can I buy Dievar alloy powder? | Global Alloy SolutionsやAdvanced Metal Powdersのようなサプライヤーが世界中で提供している。 |
結論
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of 耐熱疲労性, 耐摩耗性そして 精密流動性 には欠かせない。 ダイカスト, 射出成形そして アディティブ・マニュファクチャリング.
Whether you’re crafting industrial dies または cutting-edge 3D printed components, Dievar is the material you can trust to deliver 例外的な結果 every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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