Aluminium Brons: een uitgebreide gids over de superieure eigenschappen
Lage MOQ
Zorg voor een lage minimale bestelhoeveelheid om aan verschillende behoeften te voldoen.
OEM & ODM
Bied op maat gemaakte producten en ontwerpdiensten om aan de unieke behoeften van de klant te voldoen.
Voldoende voorraad
Zorg voor een snelle orderverwerking en bied een betrouwbare en efficiënte service.
Klanttevredenheid
Producten van hoge kwaliteit leveren waarbij klanttevredenheid centraal staat.
deel dit artikel
Inhoudsopgave
Aluminum bronze is a fascinating and highly versatile alloy that has earned its place in countless industries due to its unique combination of properties. Whether you’re working in aerospace, marine, or heavy machinery, it’s likely that aluminum bronze plays a vital role in the components you use or manufacture. But what exactly makes this alloy so special? Why is it preferred in certain applications over other types of bronze or even steel?
In this deep dive, we’ll explore everything you need to know about aluminum bronze. From its composition and mechanical properties to its various applications and market prijzen, this guide will provide a comprehensive understanding of the alloy. We aim to present the information in an engaging, conversational style, along with technical tables and data for easy reference.
Overzicht
Let’s start with an overview of what aluminiumbrons is and why it’s such a popular choice across multiple industries.
What is Aluminum Bronze?
Aluminum bronze is a group of copper-based alloys that include aluminum as the primary alloying element. The aluminum content typically ranges from 5% to 11%, which gives the alloy its unique properties. Other elements such as iron, nickel, manganese, and silicon can also be added to further enhance its performance.
So, why do we care so much about aluminum bronze? It offers an impressive blend of corrosie weerstand, hoge sterkte, En slijtvastheid, all while maintaining excellent bewerkbaarheid en thermische geleidbaarheid. It’s often favored in environments where both sterkte en weerstand tegen zware omstandigheden are critical, such as in the marine, chemical, and aerospace industries.
Belangrijkste kenmerken :
- Grote sterkte and toughness
- Uitstekende corrosieweerstand, especially in marine and chemical environments
- Goede slijtvastheid and low friction coefficient
- Niet-magnetisch properties, making it ideal for certain sensitive applications
- Thermische en elektrische geleidbaarheid, though lower than pure copper
Aluminum bronze is often compared to other types of bronze (like phosphor bronze or silicon bronze) and even steel alloys. What sets it apart is its corrosiebestendigheid, particularly in environments where zoutwater of chemische blootstelling is common. This makes it particularly useful in marine hardware, pumps, and valves, and even in aerospace applications where reliability and durability are paramount.
Samenstelling en eigenschappen
Inzicht in de samenstelling of aluminum bronze is critical to understanding its performance. As mentioned earlier, aluminum is the primary alloying element, but other metals are often added to improve specific properties like sterkte, ductiliteitof corrosiebestendigheid.
Typical Composition of Aluminum Bronze Alloys
Legeringstype | Koper (Cu) | Aluminium (Al) | Ijzer (Fe) | Nikkel (Ni) | Mangaan (Mn) | Andere elementen |
---|---|---|---|---|---|---|
C95200 | 91% | 8.5-9.5% | 0.1% | 0.2% | 0.1% | Sporenelementen |
C95400 (most common) | 85% | 10-11.5% | 3.0-4.0% | 0.5% | 0.5% | Sporenelementen |
C95500 | 80% | 10-11% | 3.0-5.0% | 4.0-5.0% | 0.5% | Sporenelementen |
C95800 (marine grade) | 79-81% | 9-11% | 4.0-5.0% | 4.0-5.0% | 0.5% | Sporenelementen |
Note: The specific composition can vary slightly depending on the manufacturer and the intended application.
Mechanische eigenschappen
The mechanical properties of aluminum bronze make it an excellent choice for high-stress, high-wear environments. Below is a breakdown of the typical mechanical properties of some common aluminum bronze alloys.
Eigendom | C95200 | C95400 | C95500 | C95800 (Marine Grade) |
---|---|---|---|---|
Treksterkte (MPa) | 600-700 | 690-790 | 725-850 | 760-890 |
Opbrengststerkte (MPa) | 200-300 | 300-500 | 380-550 | 450-600 |
Rek bij breuk (%) | 12-15% | 10-13% | 6-10% | 6-10% |
Brinellhardheid (HB) | 125-150 | 150-170 | 170-200 | 180-210 |
Impact Strength (J) | 30-40 | 20-30 | 15-25 | 15-25 |
These properties reflect the taaiheid en slijtvastheid of aluminum bronze, making it a highly durable material that can withstand both hoge belastingen en schurende omstandigheden.
Sleuteleigenschappen
- Corrosieweerstand: Aluminum bronze forms a tough, adherent oxide layer (alumina) that protects it from further corrosion. This makes it highly resistant to zoutwater en mariene milieus and gives it an edge over other non-ferrous alloys.
- Slijtvastheid: Due to its hardness and toughness, aluminum bronze is often used in toepassingen met hoge slijtage like bearings and bushings.
- Niet-parkerend: Aluminum bronze is non-sparking, making it suitable for use in hazardous environments like oil rigs, mines, and chemical plants.
- Magnetische eigenschappen: It is generally niet-magnetisch, which is essential for specialized applications, such as in electromagnetic equipment en sensitive instrumentation.
Toepassingen
Now that we’ve got a good understanding of its composition and properties, let’s explore where aluminiumbrons is most commonly used. Because of its sterkte, corrosiebestendigheid, En slijtage-eigenschappen, it has found a home in many demanding industries.
Veel voorkomende toepassingen
Industrie | Sollicitatie |
---|---|
Marien | Propellers, impellers, pump housings, marine hardware, and valve components |
Lucht- en ruimtevaart | Landing gear bearings, bushings, and aircraft control components |
Olie gas | Non-sparking tools, valve stems, pump components, and oil rig equipment |
Automobiel | Bushings, bearings, engine components, and valves |
Zware machines | Bearing cages, gears, cam followers, and wear plates |
Energy (Hydroelectric) | Turbine components, generator bushings, and hydraulic fittings |
Chemische verwerking | Valves, pumps, and fittings for corrosive chemicals |
Architectuur | Decorative elements, monuments, and sculptures |
Laten we de marine-industrie as an example. Aluminum bronze’s corrosiebestendigheid in zoutwater omgevingen maakt het ideaal voor schroefassen, pump housings, En kleppen. In fact, the C95800 alloy is specifically designed for use in marine applications, offering both high strength and excellent resistance to seawater.
Similarly, in ruimtevaart, aluminum bronze is used in onderdelen landingsgestel en bussen, where both strength and wear resistance are critical. Its niet-magnetisch properties also make it suitable for use in sensitive electronic components.
Specificaties, maten en standaarden
When selecting the right aluminum bronze for your project, it’s essential to understand the beschikbare specificaties, maten, En industrienormen. Depending on the application, you may need aluminum bronze in a specific form, such as rods, sheets, or castings.
Beschikbare vormen en maten
Formulier | Typische beschikbare maten | Industriestandaarden |
---|---|---|
Ronde Staven | Diameter: 5 mm tot 500 mm | ASTM B150, ASTM B171 |
Vellen/Platen | Dikte: 0,5 mm tot 100 mm | ASTM B169, EN 1982 |
Staven | Diameter: 10 mm tot 100 mm | ASTM B505, ASTM B271 |
Buizen | Buitendiameter: 10 mm tot 300 mm | ASTM B150, EN 12420 |
Gietstukken | Aangepaste maten op basis van de eisen van de klant | ASTM B148, ASTM B763 |
These standards ensure that the material meets the required mechanical and chemical properties for specific industries.
Cijfers en normen
Verschillende rangen of aluminum bronze are used across industries, each with its specific set of properties and standards.
Cijfer | Standaard | Primair gebruik |
---|---|---|
C95400 | ASTM B505, B271 | General-purpose use, including bushings, gears, and wear plates |
C95500 | ASTM B148, B763 | High-strength applications, including aerospace and heavy machinery |
C95800 | ASTM B148 | Marine hardware, propellers, and pump components |
C95200 | ASTM B150 | Low-friction applications, including bearings and bushings |
Inzicht in de rang en standaard is critical when selecting the right aluminum bronze for your project. For example, if you’re working on a marine application, you’ll want to opt for C95800, which is specifically designed to withstand the harsh conditions of seawater.
Leveranciers en prijzen
De prijzen of aluminum bronze can vary significantly depending on the rang, formulier, En hoeveelheid you’re purchasing. Additionally, market conditions such as the price of koper en aluminium kan de totale kosten beïnvloeden.
Toonaangevende leveranciers en prijsramingen
Leverancier | Plaats | Prijs per kilo | Minimum bestelhoeveelheid |
---|---|---|---|
National Bronze Mfg. Co. | VS | $15 – $25 | 50 kg |
Bronze Alloys Ltd. | Groot-Brittannië | $12 – $22 | 100 kg |
KME Duitsland GmbH | Duitsland | $14 – $24 | 200 kg |
Shanghai Metaalbedrijf | China | $10 – $20 | 500 kg |
MetalTek België | Wereldwijd | $18 – $28 | Aangepast (afhankelijk van project) |
It’s important to note that bulkbestellingen often result in significant cost savings. Additionally, some suppliers offer custom casting services, which may come at a premium but provide tailored solutions for specific projects.
Voordelen en nadelen
Zoals met elk materiaal, aluminiumbrons heeft zijn voor- en nadelen. While it’s an incredibly versatile and durable alloy, it’s not without its limitations. Let’s break down the voordelen en nadelen.
Advantages of Aluminum Bronze
Voordeel | Beschrijving |
---|---|
Uitstekende corrosiebestendigheid | Ideal for marine and chemical environments where exposure to corrosive elements is frequent. |
Hoge sterkte en taaiheid | Comparable to low-alloy steels but with the added benefit of corrosion resistance. |
Niet-magnetisch | Useful for sensitive electronic and aerospace applications. |
Slijtvastheid | Great for high-friction applications like bearings and bushings. |
Niet-parkerend | Geschikt voor gebruik in explosieve of gevaarlijke omgevingen. |
Disadvantages of Aluminum Bronze
Nadeel | Beschrijving |
---|---|
Hogere kosten | More expensive than other copper alloys and steels. |
Lager elektrisch geleidingsvermogen | Not suitable for applications requiring high electrical conductivity. |
Difficult to Weld | Requires skilled expertise and specific techniques to weld properly. |
Beperkt beschikbaar | Bepaalde soorten en maten zijn mogelijk alleen verkrijgbaar via gespecialiseerde leveranciers. |
Terwijl aluminiumbrons offers many benefits, it’s important to weigh these against the kosten en beschikbaarheid als je het overweegt voor je project. Hoewel het bijvoorbeeld meer dure than other bronze alloys, its duurzaamheid en corrosiebestendigheid kan het kosteneffectief op de lange termijn.
FAQs About Aluminum Bronze
Vraag | Antwoord |
---|---|
What is aluminum bronze used for? | It’s used in marine, aerospace, oil & gas, and heavy machinery applications due to its strength and corrosion resistance. |
Is aluminum bronze expensive? | Yes, it’s more expensive than standard steel or other copper alloys, but its durability often justifies the cost. |
Can aluminum bronze be welded? | Yes, but it requires skilled techniques and specific welding processes to avoid defects. |
How does aluminum bronze compare to brass? | Aluminum bronze is stronger, more corrosion-resistant, and has better wear properties than brass. |
Is aluminum bronze magnetic? | No, aluminum bronze is non-magnetic, making it suitable for sensitive electronic applications. |
Can aluminum bronze corrode? | While highly resistant to corrosion, it can still corrode under extreme conditions, such as prolonged exposure to acidic environments. |
What’s the difference between C95400 and C95500? | C95500 contains more nickel and is stronger than C95400, making it better suited for high-stress applications. |
Is aluminum bronze suitable for marine use? | Yes, especially grades like C95800, which are designed for marine hardware and components. |
Conclusie
Aluminiumbrons is an exceptional material that offers a unique balance of sterkte, slijtvastheid, En corrosiebestendigheid. Whether you’re designing components for the marine-industrie, ruimtevaartof zware machines, this alloy provides the durability and reliability needed for demanding applications.
While it may come with a higher price tag compared to other materials, its langetermijnprestaties, especially in challenging environments, often justifies the investment. By understanding the different rangen, available forms, En toepassingen of aluminum bronze, you can make informed decisions that will optimize the prestaties en levensduur van je projecten.
Whether you’re a seasoned engineer or a manufacturer looking for the best material for the job, aluminiumbrons deserves your attention. Its range of properties and versatility makes it a go-to choice for high-performance applications across multiple industries.
Misschien wilt u meer weten over onze producten, neem dan contact met ons op
Laatste prijs krijgen
Over Met3DP
Video afspelen over metalen 3dp-fabriek
product categorie
HETE VERKOOP
NEEM CONTACT MET ONS OP
Nog vragen? Stuur ons nu een bericht! Na ontvangst van uw bericht behandelen wij uw verzoek met een heel team.
Metaalpoeders voor 3D printen en additieve productie
BEDRIJF
PRODUCT
contact informatie
- Qingdao-stad, Shandong, China
- [email protected]
- [email protected]
- +86 19116340731