Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength

When it comes to high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the spherical morphology of Dievar powder ensures optimal flowability, uniform packing density, and consistent performance in applications like 3D printing, thermal spraying, and metal injection molding (MIM). Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for demanding applications like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.

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Overview of Dievar Spherical Mold Steel Alloy Powder

Когда дело доходит до high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the сферическая морфология of Dievar powder ensures оптимальная текучесть, равномерная плотность упаковки, и стабильная работа в таких приложениях, как 3D-печать, термическое напыление, и литье металлов под давлением (MIM).

Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for сложные приложения like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.


What is Dievar Spherical Mold Steel Alloy Powder?

Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand отличная прочность, высокая износостойкость, и thermal fatigue performance.

The “spherical” particle design of Dievar powder is achieved through распыление газа, a process that delivers particles with round, consistent shapes. This spherical morphology ensures улучшенная текучестьЭто идеальное решение для аддитивное производство and other advanced production methods where precision and consistency are critical.

Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of литьё под давлением, литьё под давлением, и forging dies, yet versatile enough to excel in передовые технологии производства например, 3D-печать.


Composition and Properties of Dievar Spherical Mold Steel Alloy Powder

Chemical Composition of Dievar Steel Alloy Powder

Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.

ЭлементТиповой состав (%)Роль в сплаве
Углерод (C)0.35–0.40Enhances hardness and strength.
Хром (Cr)5.00–5.50Provides wear resistance and corrosion protection.
Молибден (Mo)2.30–2.50Improves toughness and thermal stability.
Ванадий (V)0.50–0.80Increases wear resistance and edge retention.
Кремний (Si)0.20–0.40Enhances strength and resistance to thermal shock.
Марганец (Mn)0.60–0.80Improves hardenability and toughness.
Железо (Fe)БалансForms the structural base of the alloy.

Основные физические и механические свойства

НедвижимостьЗначение
Плотность~7,8 г/см³
Твердость (HRC)48–52 (after heat treatment)
Прочность на разрыв~1,300 MPa
Сопротивление термической усталостиExceptional, ideal for high-temperature cycles.
ЖесткостьSuperior, even under extreme stress.
ИзносостойкостьExcellent, particularly against abrasive forces.
ТеплопроводностьHigh, ensuring efficient heat рассеивание.
ТекучестьOutstanding due to spherical particle shape.

Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder

  1. Exceptional Toughness: Dievar is specifically engineered to handle тяжёлые грузы и механические напряжения, making it perfect for high-pressure die casting and other demanding applications.
  2. Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring увеличенный срок службы инструмента.
  3. Высокая износостойкость: Dievar resists wear and abrasion, even in harsh environments, ensuring стабильная работа с течением времени.
  4. Spherical Morphology for Precision: Сферическая форма обеспечивает равномерная упаковка, улучшенная текучесть, и consistent melting, making it ideal for modern manufacturing methods.
  5. Универсальность: Whether it’s hot-working tools, plastic molds, или аддитивное производство, Dievar performs exceptionally across a range of applications.

Applications of Dievar Spherical Mold Steel Alloy Powder

Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.

ПромышленностьПриложения
Инструментальная оснасткаInjection molds, die-casting dies, and forging tools.
Аэрокосмическая промышленностьHigh-strength components and thermal-resistant parts.
Автомобильная промышленностьEngine parts, transmission components, and high-pressure dies.
Аддитивное производство3D printing of high-strength, wear-resistant tools and molds.
Промышленное производствоWear plates, bushings, and high-wear machine components.

Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder

СпецификацияПодробности
Диапазон размеров частиц15–45 µm (for 3D printing); 45–150 µm (thermal spraying).
ФормаСферическая форма, обеспечивающая равномерную текучесть и упаковку.
Чистота≥99,5%
УпаковкаКонтейнеры с вакуумной упаковкой (варианты 1 кг, 5 кг, 10 кг).
Соответствие стандартамASTM A681, ISO 9001 for quality assurance.

Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder

Название поставщикаОбластьДиапазон цен (USD/кг)Специальные возможности
Глобальные решения в области сплавовСеверная Америка$80-$120High-purity powders for industrial tools.
Современные металлические порошкиЕвропа$90-$140ISO-certified powders for precision tooling.
Asia-Pacific Steel SuppliersАзиатско-Тихоокеанский регион$70–$110Competitive pricing with bulk discounts.
Промышленные порошковые покрытияГлобальная$100-$150Custom particle sizes and grades available.

Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder

ПреимуществаОграничения
Exceptional toughness and thermal fatigue resistance.Higher cost compared to general-purpose steels.
Outstanding wear resistance and edge retention.Requires precise heat treatment for optimal performance.
Spherical shape ensures precision manufacturing.Limited corrosion resistance in highly corrosive environments.
Versatile for a wide range of applications.May not be cost-effective for low-demand uses.

FAQs About Dievar Spherical Mold Steel Alloy Powder

ВопросОтвечать
What is Dievar alloy powder used for?It’s used for molds, dies, and tools in high-stress applications.
Почему она сферическая?The spherical shape improves flowability and ensures consistent quality.
Is Dievar suitable for 3D printing?Yes, its flow characteristics and toughness make it ideal for additive manufacturing.
How does Dievar compare to H13 tool steel?Dievar offers better thermal fatigue resistance and toughness.
Where can I buy Dievar alloy powder?Такие поставщики, как Global Alloy Solutions и Advanced Metal Powders, предлагают его по всему миру.

Заключение

Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of сопротивление термической усталости, износостойкость, и точная текучесть делает его незаменимым для литьё под давлением, литьё под давлением, и аддитивное производство.

Whether you’re crafting industrial dies или cutting-edge 3D printed components, Dievar is the material you can trust to deliver исключительные результаты every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!

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