18Ni300 Pulver: Den ultimata guiden för 2025

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Översikt

18Ni300 powder, även känd som Maraging Steel 300, är en high-strength, ultra-tough, and low-carbon iron-nickel alloy used extensively in critical applications like aerospace, tooling, automotive, and defense. Due to its excellent mechanical properties, ease of heat treatment, and superior printability in 3D printing, it is a top choice for manufacturing high-performance components.

In this comprehensive guide, we’ll explore:

  • Best 18Ni300 powder for 3D-utskrifter
  • How to choose the right 18Ni300 powder
  • Top suppliers of 18Ni300 powder
  • Properties and applications in various industries
  • Production methods and cost analysis
  • Comparing gas atomized vs. water atomized 18Ni300 powder

Best 18Ni300 Powder for 3D Printing in 2025

Why 18Ni300 Powder is Ideal for Additive Manufacturing?

  • High strength & toughness after heat treatment
  • Excellent weldability & printability in LPBF & DED
  • Minimal distortion and cracking risk
  • God slitstyrka, making it perfect for tooling applications

Key Factors for Selecting 18Ni300 Powder for 3D Printing

  • Hög sfäriskhet for better flowability
  • Kontrollerad partikelstorleksfördelning for consistent layer formation
  • Low oxygen & impurity levels to prevent defects
  • Superior mechanical properties post-heat treatment

Comparison for Different 3D Printing Technologies

3D-utskriftsteknikRecommended 18Ni300 PowderFördelarUtmaningar
Laserpulverbäddfusion (LPBF)Gas-atomized spherical powder (15-45µm)Hög noggrannhet, fina detaljerRequires optimized laser settings
Smältning med elektronstråle (EBM)Gas-atomized powder (45-105µm)Low residual stressLimited material availability
Deposition med direkt energi (DED)Gas-atomized powder (50-150µm)Large-scale part productionRequires post-processing
Binder JettingIrregular or spherical powder (30-80µm)High-speed productionRequires sintering & infiltration

För high-performance industrial applications, Met3DP’s gas-atomized 18Ni300 powder is the preferred choice. Learn more about Met3DP’s high-quality metal powders.

How to Choose the Right 18Ni300 Powder

Välja den idealiska 18Ni300 powder requires considering factors like particle size distribution, powder morphology, atomization process, and application requirements.

1. Particle Size Distribution (PSD)

  • Fine powders (15-45µm) → Best for Laserpulverbäddfusion (LPBF)
  • Medium powders (45-105µm) → Suitable for EBM & Binder Jetting
  • Coarse powders (50-150µm) → Used in Deposition med direkt energi (DED)

2. Powder Morphology

  • Sfäriskt pulver → Best for 3D-utskrifter due to superior flowability
  • Irregular Powder → Suitable for Binder Jetting & Sintering

3. Atomization Process

  • Gas-Atomized Powder → High purity, excellent flowability, best for 3D-utskrifter
  • Water-Atomized Powder → More affordable, irregular shape, best for sintering & MIM

Comparison of Different Types

FaktorGas AtomiseradVatten atomiserat
SfäriskhetHögLåg
RenhetHögMedium
FlytbarhetUtmärktMåttlig
KostnadMediumLåg
Best for3D Printing, AerospaceMIM, Sintering

För 3D-utskrifter med hög precision, Met3DP’s gas-atomized 18Ni300 powder is the best choice. Contact Met3DP for more details.

Top Suppliers in 2025

Several global manufacturers produce high-quality 18Ni300 powder, but not all powders meet the stringent additive manufacturing requirements.

Leading Suppliers and Their Offerings

LeverantörPlatsTyp av pulverSpecialisering
Met3DPKinaGas-atomized 18Ni300High-performance AM powders
HöganäsSverigeWater-atomizedSintering & MIM applications
Snickare TillsatsUSAGas-atomizedAerospace & defense
SandvikSverigeGas-atomizedTooling & industrial applications
AMETEKUSAPlasma-atomizedHigh-purity applications

Among these, Met3DP stands out due to its cutting-edge atomization technology och consistent powder quality. Explore Met3DP’s 18Ni300 product range.

Fastigheter

Key Physical and Chemical Properties

FastighetVärde
SammansättningFe-18Ni-9Co-5Mo-0.7Ti
Täthet8 g/cm³
Smältpunkt1413°C
Hardness (After Aging)50-55 HRC
Slutlig draghållfasthet2000 MPa
Utbyteshållfasthet1800 MPa
Töjning9-12%

These outstanding properties make 18Ni300 powder the material of choice for high-strength applications som till exempel aerospace structural parts, injection molds, and industrial tooling.

Tillämpningar inom industrin

18Ni300’s combination of high strength, toughness, and wear resistance makes it suitable for a wide range of applications.

Key Industrial Applications

IndustriTillämpningWhy 18Ni300?
Flyg- och rymdindustrinLanding gears, structural partsHög hållfasthet, utmattningsbeständighet
Tooling & MoldsInjection molds, die castingUtmärkt slitstyrka
FordonHigh-performance gearsToughness & durability
FörsvarMissile components, armorSuperior impact resistance
MedicinskSurgical toolsBiocompatibility & strength

För industries requiring ultra-high-strength components, den är en trusted choice.

Produktionsmetoder

Den quality and performance av 18Ni300 powder depend on the produktionsmetod used. The method affects particle shape, purity, flowability, and suitability for different applications, particularly additive manufacturing (AM), metal injection molding (MIM), and sintering.

Key Production Methods and Their Characteristics

ProduktionsmetodPartikelformRenhetBästa applikationerKostnad
Atomisering av gasSfäriskHög3D printing, aerospaceMedium
Atomisering av vattenOregelbundenMediumMIM, sinteringLåg
Process med roterande elektrod och plasma (PREP)SfäriskUltra-highHigh-end aerospace & medicalMycket hög

1. Atomisering av gas

  • Process: High-pressure inert gas (argon/nitrogen) rapidly cools molten metal into fine spherical powders.
  • Fördelar:
    • High sphericity (ideal for 3D-utskrifter)
    • Low oxygen content (prevents oxidation)
    • Uniform particle distribution (better layer adhesion)
  • Best for: LPBF, EBM, DED

2. Atomisering av vatten

  • Process: High-pressure water jets break down molten metal into fine particles.
  • Fördelar:
    • Lägre kostnad compared to gas atomization
    • Higher surface area (good for sintering & MIM)
  • Nackdelar:
    • Oregelbunden partikelform (poor flowability for AM)
    • Higher oxygen content (can affect mechanical properties)
  • Best for: MIM, sintering

3. Plasma Rotating Electrode Process (PREP)

  • Process: A rotating electrode of 18Ni300 is melted in a plasma environment, forming ultra-pure spherical powder.
  • Fördelar:
    • Extremt hög renhet
    • Perfectly spherical particles
    • Superior flowability
  • Nackdelar:
    • Dyrt
    • Limited production volume
  • Best for: High-end aerospace, medical, and critical applications

For high-performance Tillämpningar för 3D-utskrifter, Met3DP’s gas-atomized 18Ni300 powder offers superior quality. Explore Met3DP’s powder production capabilities.

Cost Analysis in 2025

Kostnaden för 18Ni300 powder depends on several factors, including production method, atomization process, particle size, and market demand.

Factors Affecting Cost

  1. Produktionsmetod - PREP powders are more expensive than gas or water-atomized powders.
  2. Partikelform - Sfäriska pulver (better for AM) are more expensive than irregular powders.
  3. Renhet - Higher purity = Higher cost.
  4. Efterfrågan på marknaden – Demand in aerospace, defense, and tooling industries affects prices.

Estimated Price Ranges for Different Types

Typ av pulverPris (USD/kg)Best For
Gas-Atomized 18Ni300 Powder90−90 – 90−1703D Printing, Aerospace
Water-Atomized 18Ni300 Powder50−50 – 50−100MIM, Sintering
PREP 18Ni300 Powder250−250 – 250−400High-Performance AM

För cost-effective, high-quality 18Ni300 powder, Met3DP ger optimized solutions tailored to industry needs. Contact Met3DP for pricing and availability.

Gas Atomized vs. Water Atomized vs. PREP: Which is Better?

Choosing the right 18Ni300 powder depends on the intended Ansökan.

Comparison of Different Atomization Methods

FunktionGas AtomiseradVatten atomiseratPREP
PartikelformSfäriskOregelbundenHighly Spherical
FlytbarhetUtmärktMåttligUtestående
RenhetHögMediumMycket hög
KostnadMediumLågHög
Best For3D Printing, AerospaceMIM, SinteringHigh-End Applications

För additiv tillverkning av metall, gas-atomized 18Ni300 powder is the best choice due to its high purity, flowability, and printability.

VANLIGA FRÅGOR

Q1: What is the best 18Ni300 powder for 3D printing?

Gas-atomized spherical 18Ni300 powder is best for LPBF, EBM, and DED på grund av dess excellent flowability and low oxygen content.

Q2: How does heat treatment affect 18Ni300?

After åldrande, 18Ni300 reaches 2000 MPa tensile strength, significantly improving its hardness and wear resistance.

Q3: Can 18Ni300 be used for injection molding?

Ja, water-atomized 18Ni300 powder används ofta i Formsprutning av metall (MIM).

Q4: Where can I buy high-quality 18Ni300 powder?

Met3DP är en leading supplier of gas-atomized 18Ni300 powder, optimized for 3D printing and high-performance applications. Contact Met3DP today!

Slutsats

Den är en high-strength, tough, and wear-resistant material widely used in aerospace, tooling, automotive, and defense applications. Selecting the right powder type, production method, and supplier is critical for achieving optimal performance and cost-effectiveness.

För industry-leading 18Ni300 powder, Met3DP ger high-purity, spherical powders tailored for demanding applications.

Want to learn more or get a quote? Contact Met3DP today!

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