Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
When it comes to high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the spherical morphology of Dievar powder ensures optimal flowability, uniform packing density, and consistent performance in applications like 3D printing, thermal spraying, and metal injection molding (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for demanding applications like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
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Overview of Dievar Spherical Mold Steel Alloy Powder
Pokud jde o high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the sférická morfologie of Dievar powder ensures optimální průtočnost, rovnoměrná hustota balení, a konzistentní výkon v aplikacích, jako je 3D tisk, tepelné stříkání, a vstřikování kovů (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for náročné aplikace like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand vynikající houževnatost, vysoká odolnost proti opotřebení, a thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through rozprašování plynu, a process that delivers particles with round, consistent shapes. This spherical morphology ensures lepší průtočnost, takže je ideální pro aditivní výroba and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of tlakové lití, vstřikování plastů, a forging dies, yet versatile enough to excel in nejmodernější výrobní techniky jako 3D tisk.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
Živel | Typické složení (%) | Role ve slitině |
---|---|---|
uhlík (C) | 0.35–0.40 | Enhances hardness and strength. |
Chrom (Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
molybden (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
Vanad (V) | 0.50–0.80 | Increases wear resistance and edge retention. |
křemík (Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
mangan (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
železo (Fe) | Zůstatek | Forms the structural base of the alloy. |
Klíčové fyzikální a mechanické vlastnosti
Vlastnictví | Hodnota |
---|---|
Hustota | ~7,8 g/cm³ |
Tvrdost (HRC) | 48–52 (after heat treatment) |
Pevnost v tahu | ~1,300 MPa |
Tepelná odolnost proti únavě | Exceptional, ideal for high-temperature cycles. |
Houževnatost | Superior, even under extreme stress. |
Odolnost proti opotřebení | Excellent, particularly against abrasive forces. |
Tepelná vodivost | High, ensuring efficient heat rozptyl. |
Tekutost | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle těžká břemena a mechanické namáhání, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring delší životnost nástroje.
- Vysoká odolnost proti opotřebení: Dievar resists wear and abrasion, even in harsh environments, ensuring konzistentní výkon v průběhu času.
- Spherical Morphology for Precision: Kulovitý tvar zajišťuje jednotné balení, lepší průtočnost, a consistent melting, making it ideal for modern manufacturing methods.
- Všestrannost: Whether it’s hot-working tools, plastic molds, nebo aditivní výroba, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
Průmysl | Aplikace |
---|---|
Nástroje | Injection molds, die-casting dies, and forging tools. |
Aerospace | High-strength components and thermal-resistant parts. |
Automobilový průmysl | Engine parts, transmission components, and high-pressure dies. |
Aditivní výroba | 3D printing of high-strength, wear-resistant tools and molds. |
Průmyslová výroba | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
Specifikace | Podrobnosti |
---|---|
Rozsah velikosti částic | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
Tvar | Sférické, zajišťující stálou tekutost a balení. |
Čistota | ≥99.5% |
Balení | Vakuově uzavřené nádoby (1 kg, 5 kg, 10 kg). |
Dodržování norem | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
Název dodavatele | Region | Cenové rozpětí (USD/kg) | Speciální funkce |
---|---|---|---|
Globální řešení pro slitiny | Severní Amerika | $80-$120 | High-purity powders for industrial tools. |
Pokročilé kovové prášky | Evropa | $90-$140 | ISO-certified powders for precision tooling. |
Asia-Pacific Steel Suppliers | Asie a Tichomoří | $70–$110 | Competitive pricing with bulk discounts. |
Průmyslové práškové nátěry | Globální | $100–$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
Výhody | Omezení |
---|---|
Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
Otázka | Odpovědět |
---|---|
What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
Proč je kulový? | The spherical shape improves flowability and ensures consistent quality. |
Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
Where can I buy Dievar alloy powder? | Dodavatelé jako Global Alloy Solutions a Advanced Metal Powders je nabízejí po celém světě. |
Závěr
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of tepelná odolnost proti únavě, odolnost proti opotřebení, a přesná průtočnost je nepostradatelný pro tlakové lití, vstřikování plastů, a aditivní výroba.
Whether you’re crafting industrial dies nebo cutting-edge 3D printed components, Dievar is the material you can trust to deliver výjimečné výsledky every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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