Dievar Spherical Mold Steel Alloy Powder:Redefining Mold Steel with Superior Strength
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Inhoudsopgave
Overview of Dievar Spherical Mold Steel Alloy Powder
Als het gaat om high-performance tool and mold steels, Dievar Spherical Mold Steel Alloy Powder is a standout material. Renowned for its exceptional toughness, superior ductility, and excellent thermal fatigue resistance, this powder is a game-changer in the world of advanced manufacturing. Produced through atomization techniques, the sferische morfologie of Dievar powder ensures optimale stroombaarheid, uniforme verpakkingsdichtheid, En consistente prestatie in toepassingen zoals 3d printen, thermisch spuiten, En spuitgieten van metaal (MIM).
Why is Dievar such a trusted name? Its unique chemical composition, coupled with its advanced metallurgical properties, makes it ideal for veeleisende toepassingen like die casting, plastic molds, and hot-working tools. This guide will take a deep dive into the composition, properties, applications, and market insights surrounding Dievar Spherical Mold Steel Alloy Powder to help you understand its potential for your projects.
What is Dievar Spherical Mold Steel Alloy Powder?
Dievar Spherical Mold Steel Alloy Powder is a premium-grade steel powder designed specifically for high-stress mold and tool applications. It belongs to the category of hot-work tool steels, which are engineered to withstand extreme thermal and mechanical stresses. The material is particularly well-suited for applications that demand uitstekende taaiheid, hoge slijtvastheid, En thermal fatigue performance.
The “spherical” particle design of Dievar powder is achieved through gasverneveling, a process that delivers particles with round, consistent shapes. This spherical morphology ensures verbeterde stroombaarheidwaardoor het ideaal is voor additieve productie and other advanced production methods where precision and consistency are critical.
Imagine Dievar as the “workhorse” of modern mold steels. It’s tough enough to handle the rigors of spuitgieten, spuitgieten, En forging dies, yet versatile enough to excel in geavanceerde productietechnieken zoals 3d printen.
Composition and Properties of Dievar Spherical Mold Steel Alloy Powder
Chemical Composition of Dievar Steel Alloy Powder
Dievar’s performance stems from its carefully engineered chemical composition. Each element contributes to its exceptional mechanical and thermal properties, ensuring it meets the most demanding industrial requirements.
| Element | Typische samenstelling (%) | Rol in de legering |
|---|---|---|
| Koolstof (C) | 0.35–0.40 | Enhances hardness and strength. |
| Chroom (Cr) | 5.00–5.50 | Provides wear resistance and corrosion protection. |
| Molybdeen (Mo) | 2.30–2.50 | Improves toughness and thermal stability. |
| Vanadium (V) | 0.50–0.80 | Increases wear resistance and edge retention. |
| Silicium (Si) | 0.20–0.40 | Enhances strength and resistance to thermal shock. |
| Mangaan (Mn) | 0.60–0.80 | Improves hardenability and toughness. |
| Ijzer (Fe) | Evenwicht | Forms the structural base of the alloy. |
Belangrijkste fysische en mechanische eigenschappen
| Eigendom | Waarde |
|---|---|
| Dikte | ~7,8 g/cm³ |
| Hardheid (HRC) | 48–52 (after heat treatment) |
| Treksterkte | ~1,300 MPa |
| Weerstand tegen thermische vermoeidheid | Exceptional, ideal for high-temperature cycles. |
| Taaiheid | Superior, even under extreme stress. |
| Slijtvastheid | Excellent, particularly against abrasive forces. |
| Warmtegeleiding | High, ensuring efficient heat dissipatie. |
| Vloeibaarheid | Outstanding due to spherical particle shape. |
Unique Characteristics of Dievar Spherical Mold Steel Alloy Powder
- Exceptional Toughness: Dievar is specifically engineered to handle zware ladingen en mechanische belastingen, making it perfect for high-pressure die casting and other demanding applications.
- Outstanding Thermal Fatigue Resistance: It can endure repeated heating and cooling cycles without cracking, ensuring langere levensduur van gereedschap.
- Hoge slijtvastheid: Dievar resists wear and abrasion, even in harsh environments, ensuring consistente prestatie na verloop van tijd.
- Spherical Morphology for Precision: De bolvorm zorgt voor uniforme verpakking, verbeterde stroombaarheid, En consistent melting, making it ideal for modern manufacturing methods.
- Veelzijdigheid: Whether it’s hot-working tools, plastic moldsof additieve productie, Dievar performs exceptionally across a range of applications.
Applications of Dievar Spherical Mold Steel Alloy Powder
Dievar Spherical Mold Steel Alloy Powder is a versatile material that finds applications across a wide range of industries. Its unique combination of properties makes it the material of choice for high-stress, high-temperature environments.
| Industrie | Toepassingen |
|---|---|
| Gereedschap | Injection molds, die-casting dies, and forging tools. |
| Lucht- en ruimtevaart | High-strength components and thermal-resistant parts. |
| Automobiel | Engine parts, transmission components, and high-pressure dies. |
| Additieve productie | 3D printing of high-strength, wear-resistant tools and molds. |
| Industriële fabricage | Wear plates, bushings, and high-wear machine components. |
Specifications, Sizes, and Standards for Dievar Spherical Mold Steel Alloy Powder
| Specificatie | Details |
|---|---|
| Deeltjesgroottebereik | 15–45 µm (for 3D printing); 45–150 µm (thermal spraying). |
| Vorm | Bolvormig, voor een consistente vloeibaarheid en verpakking. |
| Puurheid | ≥99,5% |
| Verpakking | Vacuümverpakking (1kg, 5kg, 10kg opties). |
| Naleving van normen | ASTM A681, ISO 9001 for quality assurance. |
Suppliers and Pricing for Dievar Spherical Mold Steel Alloy Powder
| Naam leverancier | Regio | Prijsklasse (USD/kg) | Speciale functies |
|---|---|---|---|
| Wereldwijde oplossingen voor legeringen | Noord-Amerika | $80-$120 | High-purity powders for industrial tools. |
| Geavanceerde metaalpoeders | Europa | $90-$140 | ISO-certified powders for precision tooling. |
| Asia-Pacific Steel Suppliers | Azië-Stille Oceaan | $70–$110 | Competitive pricing with bulk discounts. |
| Industriële poedercoatings | Wereldwijd | $100-$150 | Custom particle sizes and grades available. |
Advantages and Limitations of Dievar Spherical Mold Steel Alloy Powder
| Voordelen | Beperkingen |
|---|---|
| Exceptional toughness and thermal fatigue resistance. | Higher cost compared to general-purpose steels. |
| Outstanding wear resistance and edge retention. | Requires precise heat treatment for optimal performance. |
| Spherical shape ensures precision manufacturing. | Limited corrosion resistance in highly corrosive environments. |
| Versatile for a wide range of applications. | May not be cost-effective for low-demand uses. |
FAQs About Dievar Spherical Mold Steel Alloy Powder
| Vraag | Antwoord |
|---|---|
| What is Dievar alloy powder used for? | It’s used for molds, dies, and tools in high-stress applications. |
| Waarom is het bolvormig? | The spherical shape improves flowability and ensures consistent quality. |
| Is Dievar suitable for 3D printing? | Yes, its flow characteristics and toughness make it ideal for additive manufacturing. |
| How does Dievar compare to H13 tool steel? | Dievar offers better thermal fatigue resistance and toughness. |
| Where can I buy Dievar alloy powder? | Leveranciers zoals Global Alloy Solutions en Advanced Metal Powders bieden het wereldwijd aan. |
Conclusie
Dievar Spherical Mold Steel Alloy Powder sets the benchmark for toughness, durability, and versatility in high-performance mold and tooling applications. Its unique combination of weerstand tegen thermische vermoeidheid, slijtvastheid, En nauwkeurige stroombaarheid maakt het onmisbaar voor spuitgieten, spuitgieten, En additieve productie.
Whether you’re crafting industrial dies of cutting-edge 3D printed components, Dievar is the material you can trust to deliver uitzonderlijke resultaten every time. Looking for a material that can handle the toughest challenges? Dievar Spherical Mold Steel Alloy Powder is your go-to solution for high-stress, high-performance applications!
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