The Guide of Maraging Steel

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When you think about high-strength materials used in aerospace, tooling, and other critical applications, maraging steel stands out. It’s the superhero of the steel world, boasting incredible strength and toughness while maintaining good malleability. But what exactly is maraging steel? How does it differ from other steels? And why should you care? Let’s dive deep into this fascinating topic and uncover everything you need to know.

Overview of Maraging Steel

Maraging steel is a special type of ultra-high-strength steel known for its superior strength and toughness, achieved through a unique heat treatment process. Unlike typical steels, maraging steel is characterized by its low carbon content and high levels of nickel. The term “maraging” is derived from the combination of “martensite” and “aging,” which are the key processes in its heat treatment.

Key Features:

  • High Strength: Exceptional tensile strength up to 2,500 MPa.
  • Toughness: Retains toughness even at low temperatures.
  • Malleability: Can be easily machined before aging.
  • Corrosion Resistance: Good resistance to corrosion compared to other high-strength steels.
  • Heat Treatment: Unique aging process that enhances mechanical properties.
maraging steel

Types and Composition of Maraging Steel

There are several grades of maraging steel, each with its own specific composition and properties. Here are some of the most commonly used models:

TypeNickel (%)Cobalt (%)Molybdenum (%)Titanium (%)Other ElementsKey Properties
Maraging 20018-197-84.5-50.2-0.4Aluminium, NiobiumHigh strength, good toughness
Maraging 25018-197-84.5-50.4-0.6Aluminium, NiobiumHigher strength than 200, similar toughness
Maraging 30018-198-94.5-50.6-0.8Aluminium, NiobiumSuperior strength, excellent toughness
Maraging 35018-1911-124.5-51.2-1.5Aluminium, NiobiumHighest strength, good toughness
Maraging 18Ni(300)18-198-94.5-50.6-0.8Aluminium, Niobium, ChromiumHigh strength, good corrosion resistance
Maraging C30018-199-104.5-50.6-0.8Aluminium, ChromiumHigh strength, good machinability
Maraging 18Ni(250)18-197-84.5-50.4-0.6Aluminium, ChromiumHigh strength, moderate toughness
Maraging 18Ni(350)18-1911-124.5-51.2-1.5Aluminium, ChromiumVery high strength, moderate toughness
Maraging 18Ni(200)18-197-84.5-50.2-0.4Aluminium, ChromiumModerate strength, high toughness
Maraging 18Ni(CoMo)18-199-104.5-50.6-0.8Aluminium, CobaltHigh strength, high toughness

Applications of Maraging Steel

Maraging steel’s remarkable properties make it suitable for a wide range of high-performance applications. Here’s a breakdown of its uses across various industries:

IndustryApplications
AerospaceAircraft landing gears, rocket motor cases, helicopter drive shafts
ToolingInjection molds, extrusion dies, cold-work tools
AutomotiveHigh-performance engine components, gears, shafts
MilitaryMissile casings, firearm components, tank tracks
Sports EquipmentGolf club heads, fencing blades, racing car frames
Power GenerationTurbine components, nuclear reactor parts

Advantages of Maraging Steel

Maraging steel offers several advantages over other high-strength materials:

  • Exceptional Strength and Toughness: Offers a unique combination of high tensile strength and toughness.
  • Good Machinability: Easy to machine in the annealed condition before the final aging treatment.
  • Dimensional Stability: Maintains dimensional stability during heat treatment, reducing the risk of distortion.
  • Corrosion Resistance: Offers better resistance to corrosion compared to other ultra-high-strength steels.
  • Predictable Aging Process: The aging process is straightforward and predictable, making it easier to control the final properties of the material.

Disadvantages of Maraging Steel

Despite its many advantages, maraging steel has some limitations:

  • Cost: Higher cost compared to other steels due to the use of expensive alloying elements like nickel and cobalt.
  • Brittleness: Can become brittle if over-aged or improperly heat-treated.
  • Availability: Limited availability in some regions, which can impact lead times and cost.

Specifications, Sizes, Grades, and Standards

When choosing maraging steel for your project, it’s essential to consider the specific grades and standards to ensure you get the right material for your needs. Here’s a comprehensive look at the various specifications and standards:

GradeSpecificationsSize Range (mm)Standards
Maraging 200ASTM A538, AMS 652010-200ASTM, SAE, AMS
Maraging 250ASTM A538, AMS 652110-200ASTM, SAE, AMS
Maraging 300ASTM A538, AMS 652210-200ASTM, SAE, AMS
Maraging 350ASTM A538, AMS 652310-200ASTM, SAE, AMS
Maraging 18Ni(300)ASTM A538, AMS 652410-200ASTM, SAE, AMS
Maraging C300ASTM A538, AMS 652510-200ASTM, SAE, AMS
Maraging 18Ni(250)ASTM A538, AMS 652610-200ASTM, SAE, AMS
Maraging 18Ni(350)ASTM A538, AMS 652710-200ASTM, SAE, AMS
Maraging 18Ni(200)ASTM A538, AMS 652810-200ASTM, SAE, AMS
Maraging 18Ni(CoMo)ASTM A538, AMS 652910-200ASTM, SAE, AMS

Suppliers and Pricing Details

Finding a reliable supplier is crucial when sourcing maraging steel. Here are some top suppliers along with approximate pricing details:

SupplierLocationGrade AvailabilityApproximate Price ($/kg)
Precision Steel WarehouseUSAAll grades$50-100
Smiths Metal CentresUKAll grades$45-95
Hitachi MetalsJapanMaraging 200, 250, 300, 350$60-110
Böhler EdelstahlAustriaAll grades$55-105
Dynamic MetalsUKAll grades$50-100
Viking SteelUSAAll grades$50-100
Aubert & DuvalFranceAll grades$55-110
Daido SteelJapanMaraging 200, 250, 300, 350$60-110
SandvikSwedenAll grades$50-100
ATI MetalsUSAAll grades$50-100

Pros and Cons of Maraging Steel Compared to Other Steels

Maraging steel has its unique set of pros and cons when compared to other high-strength steels.

Advantages:

  • Higher Strength: Maraging steel offers higher tensile strength compared to most other steels.
  • Better Machinability: Easier to machine in the annealed state.
  • Dimensional Stability: Maintains dimensions during heat treatment.
  • Corrosion Resistance: Better than many high-strength steels.

Disadvantages:

  • Higher Cost: More expensive due to alloying elements.
  • Brittleness: Can become brittle if not properly heat-treated.
  • Limited Availability: Not as widely available as other steels.

Comparing Maraging Steel Models

Here’s a comparison of the most popular maraging steel models based on their properties and applications:

ModelStrength (MPa)ToughnessMachinabilityCorrosion ResistanceApplications
Maraging 2002000-2100High Good ModerateAerospace, tooling
Maraging 2502100-2200HighGoodModerate Aerospace, tooling, automotive
Maraging 3002200-2300Excellent Good Moderate Aerospace, military, tooling
Maraging 3502300-2400GoodModerate ModerateAerospace, military, power generation
Maraging 18Ni(300)2200-2300High Good Good Aerospace, automotive, military
Maraging C3002200-2300High Good GoodTooling, automotive, sports equipment
Maraging 18Ni(250)2100-2200ModerateGood Moderate Aerospace, automotive, tooling
Maraging 18Ni(350)2300-2400ModerateModerateModerateAerospace, military, power generation
Maraging 18Ni(200)2000-2100High Good Moderate Tooling, sports equipment
Maraging 18Ni(CoMo) 2200-2300High Good Good Aerospace, automotive, military
maraging steel

FAQs

Let’s tackle some frequently asked questions about maraging steel to clear up any lingering doubts:

QuestionAnswer
What is maraging steel?Maraging steel is a type of ultra-high-strength steel known for its low carbon content and high nickel levels, enhanced through a unique aging process.
How is maraging steel made?It’s produced by melting the alloying elements and then subjecting the material to an aging process to achieve the desired properties.
What are the main applications of maraging steel?It’s used in aerospace, tooling, automotive, military, sports equipment, and power generation due to its high strength and toughness.
Why is maraging steel expensive?The cost is high due to the use of expensive alloying elements like nickel and cobalt and the complex production process.
Can maraging steel be welded?Yes, maraging steel can be welded, but it requires careful control of the welding parameters to maintain its properties.
What are the advantages of maraging steel over other steels?It offers higher strength, better machinability, dimensional stability during heat treatment, and better corrosion resistance.
What are the disadvantages of maraging steel?It is more expensive and can become brittle if not properly heat-treated.
Is maraging steel magnetic?Yes, maraging steel is magnetic due to its high nickel content.
How does the aging process work?The aging process involves heating the steel to a specific temperature to precipitate intermetallic compounds that enhance its strength and toughness.
What is the typical lifespan of maraging steel?When properly treated and maintained, maraging steel components can have a long lifespan, often outlasting other high-strength steels.

Conclusion

Maraging steel is a remarkable material that stands out in the world of high-strength steels. Its unique combination of strength, toughness, and machinability makes it an invaluable resource in industries where performance and reliability are paramount. Whether you’re designing aerospace components, high-performance tools, or critical military hardware, maraging steel provides the strength and durability you need.

By understanding its properties, applications, and the differences between various grades, you can make informed decisions to leverage this powerful material to its fullest potential. So next time you encounter a challenge that demands the best in material performance, consider maraging steel – the super steel that’s ready to take on the toughest jobs.

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