CMSX-4 Powder: Advanced Superalloy for Long-Term Reliability
Low MOQ
Provide low minimum order quantity to meet different needs.
OEM & ODM
Provide customized products and design services to meet unique customer needs.
Adequate Stock
Ensure fast order processing and provide reliable and efficient service.
Customer Satisfaction
Provide high quality products with customer satisfaction at the core.
share this article
Table of Contents
When it comes to high-performance materials used in extreme environments, CMSX-4 powder stands out as one of the most advanced superalloys. This material is known for its impressive high-temperature strength, creep resistance, and corrosion resistance, making it an ideal candidate for critical applications in aerospace, power generation, and gas turbines.
This article aims to dive deep into the world of CMSX-4 powder, covering its composition, properties, applications, and much more. We will take a detailed look at how this powder is used in various industries, what makes it special, and why it is preferred over other alloys in high-stress environments. We’ll also include comprehensive tables to summarize key data such as specifications, grades, pricing, and comparisons to help you make informed decisions.
So, let’s get started!
Overview of CMSX-4 Powder
CMSX-4 powder is a single-crystal superalloy designed for use in high-temperature and high-stress environments. It belongs to the nickel-based superalloy family, which is known for its exceptional creep resistance, oxidation resistance, and fatigue strength. Originally developed for gas turbine blades in jet engines and power turbines, this material has become a staple in industries where durability and performance at extreme temperatures are essential.
What sets CMSX-4 apart from other superalloys is its single-crystal structure, which eliminates grain boundaries—one of the common weak points in traditional polycrystalline materials. This unique structure significantly enhances the alloy’s creep resistance and fatigue life, making it ideal for components that operate under continuous stress at high temperatures.
Key Features of CMSX-4 Powder
- High-Temperature Strength: Can withstand temperatures up to 1,200°C without losing mechanical properties.
- Creep Resistance: Excellent long-term performance under constant stress at elevated temperatures.
- Oxidation and Corrosion Resistance: Ideal for use in oxidizing and corrosive environments.
- Single-Crystal Structure: Eliminates grain boundaries, improving fatigue life and creep resistance.
- Versatile Applications: Widely used in aerospace, power generation, and gas turbines.
Composition of CMSX-4 Powder
The composition of CMSX-4 powder is what gives it its remarkable properties. It mainly consists of Nickel (Ni), which serves as the base element, along with other elements like Chromium (Cr), Cobalt (Co), Molybdenum (Mo), Tungsten (W), and Aluminum (Al). These elements are carefully balanced to enhance the alloy’s oxidation resistance, creep strength, and thermal stability.
CMSX-4 Powder Composition Breakdown
| Element | Percentage (%) | Functional Role |
|---|---|---|
| Nickel (Ni) | 60-65% | Base metal providing high-temperature strength and corrosion resistance. |
| Chromium (Cr) | 6-8% | Enhances oxidation resistance and contributes to corrosion resistance in harsh environments. |
| Cobalt (Co) | 9-10% | Improves high-temperature strength and phase stability. |
| Molybdenum (Mo) | 0.5-1.5% | Adds to creep resistance and solid-solution strengthening. |
| Tungsten (W) | 5-6% | Enhances high-temperature strength and contributes to creep resistance. |
| Aluminum (Al) | 5-6% | Aids in forming a protective oxide layer for oxidation resistance and strengthens the alloy. |
| Tantalum (Ta) | 6-9% | Increases creep resistance and contributes to strength at elevated temperatures. |
| Rhenium (Re) | 2-3% | Enhances creep performance at high temperatures. |
Properties and Characteristics of CMSX-4 Powder
The properties of CMSX-4 powder make it a standout material in high-stress applications. It is engineered to perform well in extreme environments, where temperatures can soar and mechanical loads are constant. Below, we explore the most critical mechanical and thermal properties that define CMSX-4 powder.
Key Properties of CMSX-4 Powder
| Property | Value | Description |
|---|---|---|
| Density | 8.7 g/cm³ | Provides a balance between strength and weight. |
| Melting Point | 1,330°C – 1,370°C | High melting point ensures stability under extreme temperatures. |
| Yield Strength | ~900 MPa at 1,000°C | Exceptional strength even at elevated temperatures. |
| Tensile Strength | ~1,100 MPa | Maintains excellent strength under tensile loads. |
| Creep Resistance | Superior creep strength at 1,000°C | Designed to resist deformation under long-term stress at high temperatures. |
| Thermal Expansion | 15 x 10⁻⁶ /°C | Low thermal expansion minimizes the risk of thermal fatigue. |
| Oxidation Resistance | Excellent up to 1,150°C | Retains oxidation resistance in high-temperature environments. |
| Fatigue Life | Long life under cyclic loads | The single-crystal structure eliminates weak grain boundaries, improving fatigue life. |
Applications of CMSX-4 Powder
The unique combination of high-temperature strength, creep resistance, and corrosion resistance makes CMSX-4 powder suitable for a wide range of applications. It is particularly favored in industries where components are exposed to extreme conditions and where failure could be catastrophic.
CMSX-4 Powder Applications by Industry
| Industry | Application | Why CMSX-4 is Used |
|---|---|---|
| Aerospace | Turbine blades, jet engine components | High creep resistance and oxidation resistance at high temperatures. |
| Power Generation | Gas turbine components, steam turbines | Long-term performance in high thermal stress environments. |
| Oil & Gas | Downhole tools, valves, pumps | Exceptional corrosion resistance in harsh chemical environments. |
| Automotive | High-performance engine parts, turbocharger components | Ability to withstand extreme heat and mechanical stress. |
| Marine | Propeller blades, heat exchangers | Excellent corrosion resistance in saltwater environments. |
| Industrial | High-temperature furnace components, heat shields | Durability and thermal stability under continuous high-heat operation. |
Aerospace Industry
In the aerospace industry, CMSX-4 is a go-to material for components like turbine blades and jet engine parts. These parts operate in some of the most extreme conditions imaginable, where temperatures can exceed 1,000°C and loads are constant. The single-crystal structure of CMSX-4 reduces the risk of creep deformation, ensuring longer component life and enhanced performance.
Specifications, Sizes, and Standards for CMSX-4 Powder
When selecting CMSX-4 powder for your project, it’s crucial to consider its specifications, available sizes, and the standards it adheres to. Different industries may require specific particle sizes or certifications, and understanding these factors can help you choose the right material for your needs.
Common Specifications and Available Sizes for CMSX-4 Powder
| Specification/Standard | Description |
|---|---|
| ASTM F75 | Standard specification for nickel-based superalloys used in high-temperature applications. |
| ISO 9001 | Certification ensuring quality management in the production of metal powders. |
| Particle Size | Available in 15 to 150 microns, depending on the intended application. |
| Purity | Typically 99.5% or higher, ensuring minimal impurities for critical applications. |
| Form | Available as powder, bars, billets, sheets, and wires. |
Available Grades and Forms of CMSX-4 Powder
| Grade | Application |
|---|---|
| CMSX-4 Standard | Ideal for aerospace and power generation applications. |
| CMSX-4 Fine Powder | Optimized for additive manufacturing and 3D printing applications. |
| CMSX-4 Coarse Powder | Primarily used in thermal spraying and coatings for wear resistance. |
The particle size of CMSX-4 powder is particularly important for different applications. Finer powders (around 15-45 microns) are typically used in additive manufacturing and metal injection molding (MIM), where precision is critical. Coarser powders (75-150 microns) are more suitable for thermal spraying and coatings, where wear resistance and build-up are essential.
Suppliers and Pricing of CMSX-4 Powder
There are several suppliers offering CMSX-4 powder globally, each providing different grades, particle sizes, and purity levels. The pricing of this powder can vary depending on several factors, such as purity, grade, and supplier reputation.
Top Suppliers and Price Range for CMSX-4 Powder
| Supplier | Price Range (per kg) | Notes |
|---|---|---|
| Höganäs AB | $800 – $1,200 | Specializes in high-quality metal powders for additive manufacturing. |
| Sandvik Materials Technology | $850 – $1,300 | Known for precise particle sizing for 3D printing and thermal spraying. |
| Carpenter Technology | $900 – $1,400 | Provides high-performance superalloys for aerospace and power generation. |
| Kennametal Stellite | $750 – $1,100 | Offers wear-resistant alloys and powders for industrial coatings. |
| ATI Metals | $950 – $1,500 | Leading supplier of single-crystal superalloys for gas turbines. |
Factors Influencing the Cost of CMSX-4 Powder
Several factors can affect the price of CMSX-4 powder, including:
- Grade: Higher performance grades with tighter specifications tend to be more expensive.
- Purity: Powders with higher purity levels, particularly for aerospace or medical applications, cost more.
- Particle Size: Finer powders used for 3D printing or additive manufacturing are priced higher than coarser powders.
- Supplier Reputation: Established suppliers with strong quality control and reliability often charge a premium.
Advantages and Limitations of CMSX-4 Powder
Like any other material, CMSX-4 powder has its advantages and drawbacks. Understanding these will help you make an informed decision about whether this alloy fits your project’s requirements.
Advantages of CMSX-4 Powder
| Advantage | Why It’s Important |
|---|---|
| High Creep Resistance | Ideal for long-term use in high-stress environments without deformation. |
| Excellent Oxidation Resistance | Performs well in oxidizing environments up to 1,150°C, making it perfect for gas turbines. |
| Single-Crystal Structure | Eliminates grain boundaries, improving fatigue life and creep resistance. |
| High-Temperature Stability | Maintains strength and corrosion resistance at temperatures exceeding 1,000°C. |
| Versatile Applications | Suitable for use in aerospace, power generation, oil & gas, and industrial sectors. |
Limitations of CMSX-4 Powder
| Limitation | Why It’s a Concern |
|---|---|
| High Cost | Higher cost compared to traditional alloys like stainless steel or Inconel. |
| Processing Complexity | Requires specialized heat treatments and manufacturing processes to unlock its full potential. |
| Limited Availability | Fewer suppliers compared to more common alloys, which can lead to longer lead times. |
CMSX-4 Powder vs Other Nickel-Based Alloys
When comparing CMSX-4 powder to other nickel-based superalloys, it’s important to look at factors such as temperature stability, creep resistance, and cost-effectiveness. Below is a comparison between CMSX-4, Inconel 718, and Hastelloy X.
Comparing CMSX-4 Powder to Other Nickel-Based Alloys
| Alloy | Strengths | Weaknesses |
|---|---|---|
| CMSX-4 | Exceptional creep resistance, high-temperature strength, and oxidation resistance. | Higher cost and complex processing requirements. |
| Inconel 718 | Excellent corrosion resistance and reasonable cost. | Lower creep resistance compared to CMSX-4. |
| Hastelloy X | Superior oxidation resistance and weldability. | Lower high-temperature strength and creep resistance. |
CMSX-4 powder offers the best creep resistance and high-temperature performance compared to other nickel-based alloys like Inconel or Hastelloy. However, it also comes at a higher cost due to the single-crystal structure and advanced manufacturing processes required.
Frequently Asked Questions (FAQs)
| Question | Answer |
|---|---|
| What is CMSX-4 powder used for? | It is used in aerospace, power generation, and oil & gas industries for critical components that require high-temperature strength and creep resistance. |
| How much does CMSX-4 powder cost? | The price of CMSX-4 powder typically ranges from $750 to $1,500 per kg, depending on factors like purity and particle size. |
| Can CMSX-4 powder be used in 3D printing? | Yes, it is widely used in additive manufacturing and metal injection molding (MIM) to create complex, high-strength parts. |
| What industries commonly use CMSX-4 powder? | It is commonly used in aerospace, power generation, oil & gas, and marine industries. |
| Is CMSX-4 powder suitable for thermal spraying? | Yes, CMSX-4 powder is excellent for thermal spraying applications where wear resistance and high-temperature stability are required. |
| How does CMSX-4 compare to Inconel? | CMSX-4 offers better creep resistance and high-temperature strength than Inconel, but it is also more expensive and requires more complex processing. |
Conclusion: Is CMSX-4 Powder the Right Choice for Your Project?
In summary, CMSX-4 powder is one of the most advanced nickel-based superalloys available today, offering unmatched performance in high-temperature, high-stress environments. Its single-crystal structure eliminates grain boundaries, significantly improving its creep resistance and fatigue life.
However, it’s important to consider the cost and complex processing requirements that come with using CMSX-4 powder. While it offers superior performance compared to more common alloys like Inconel or Hastelloy, it is also more expensive and may require specialized heat treatments to unlock its full potential.
If your project demands exceptional high-temperature performance, oxidation resistance, and long-term durability, CMSX-4 powder could be the perfect solution.
Get Latest Price
About Met3DP
Product Category
HOT SALE
CONTACT US
Any questions? Send us message now! We’ll serve your request with a whole team after receiving your message.
Metal Powders for 3D Printing and Additive Manufacturing
COMPANY
PRODUCT
cONTACT INFO
- Qingdao City, Shandong, China
- [email protected]
- [email protected]
- +86 19116340731