G17CrMoV5-10 Cast Steel Spherical Powder: Heat-Resistant Innovation You Can Trust
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When it comes to advanced materials for high-performance industries, G17CrMoV5-10 Cast Steel Spherical Powder is a standout choice. This material is renowned for its exceptional heat resistance, strength, and durability, making it a go-to solution in industries such as additive manufacturing, thermal spraying, and powder metallurgy. But what exactly is G17CrMoV5-10 cast steel powder? And why is it so highly regarded?
In this comprehensive guide, we’ll explore everything you need to know about G17CrMoV5-10 Cast Steel Spherical Powder, from its chemical composition and properties to its applications, specifications, and pricing. Whether you’re a seasoned engineer or a curious researcher, this detailed breakdown will help you understand why this material is such a valuable asset in modern manufacturing.
Overview of G17CrMoV5-10 Cast Steel Spherical Powder
G17CrMoV5-10 Cast Steel Spherical Powder is a heat-resistant low-alloy cast steel powder known for its excellent mechanical properties, including high tensile strength and wear resistance. The spherical shape of the powder, achieved through precision atomization processes, enhances its flowability and packing density, making it ideal for various advanced manufacturing technologies, such as 3D printing and thermal spraying.
Key Features of G17CrMoV5-10 Cast Steel Spherical Powder
- High Heat Resistance: Performs exceptionally well in high-temperature environments.
- Superior Wear Resistance: Ideal for components exposed to friction and abrasion.
- Spherical Shape: Allows for uniform distribution and smooth processing.
- Versatile Applications: Used in industries like power generation, aerospace, and automotive.
- Cost-Effective: Balances performance and affordability compared to alternative materials.
Let’s dig deeper into the material’s chemical composition and mechanical properties to understand why it’s so effective.
Chemical Composition and Properties of G17CrMoV5-10 Cast Steel Spherical Powder
The performance of G17CrMoV5-10 Cast Steel Spherical Powder is rooted in its carefully crafted chemical composition and outstanding mechanical properties. Below, we’ll detail its elemental makeup and how it contributes to its unique performance.
Chemical Composition
| Element | Percentage (%) | Function |
|---|---|---|
| Carbon (C) | 0.16–0.24 | Improves hardness and tensile strength. |
| Chromium (Cr) | 0.80–1.20 | Enhances wear resistance and high-temperature oxidation resistance. |
| Molybdenum (Mo) | 0.25–0.35 | Increases strength and creep resistance in high-temperature environments. |
| Vanadium (V) | 0.20–0.30 | Improves strength, toughness, and resistance to thermal fatigue. |
| Silicon (Si) | ~1.00 | Contributes to strength and helps in deoxidation during production. |
| Manganese (Mn) | 0.50–0.80 | Enhances toughness and wear resistance. |
| Sulfur (S) | ≤ 0.03 | Limited to maintain ductility and toughness. |
| Phosphorus (P) | ≤ 0.03 | Kept low to avoid brittleness. |
| Iron (Fe) | Balance | Provides the base structure and strength of the alloy. |
Mechanical and Physical Properties
| Property | Value | Explanation |
|---|---|---|
| Density | ~7.8 g/cm³ | High density ensures durability in demanding applications. |
| Tensile Strength | ~700–1,000 MPa | Exceptional strength for high-stress environments. |
| Yield Strength | ~400–600 MPa | Resists permanent deformation under heavy loads. |
| Elongation | 15–20% | Provides good ductility for forming and machining. |
| Hardness | ~200–250 HB | Suitable for wear-resistant applications while maintaining machinability. |
| Melting Point | ~1,370–1,440°C | High melting point ensures suitability for extreme temperature conditions. |
| Thermal Conductivity | ~25 W/m·K | Allows for efficient heat dissipation in thermal applications. |
These properties make G17CrMoV5-10 Cast Steel Spherical Powder an excellent choice for applications requiring strength, heat resistance, and wear resistance.
Applications of G17CrMoV5-10 Cast Steel Spherical Powder
The versatility of G17CrMoV5-10 Cast Steel Spherical Powder makes it indispensable in numerous industries. Its exceptional properties allow it to excel in challenging environments where other materials might fall short.
Common Applications
| Application | Details |
|---|---|
| Additive Manufacturing | Produces high-strength, heat-resistant components for aerospace and energy. |
| Thermal Spraying | Provides protective coatings for turbines, tools, and industrial equipment. |
| Powder Metallurgy | Used to fabricate gears, valves, and other wear-resistant components. |
| Oil and Gas Industry | Ideal for components exposed to high pressures and temperatures. |
| Power Generation | Used in turbines, boilers, and other heat-resistant equipment. |
| Aerospace Industry | Creates lightweight, durable parts for aircraft and spacecraft. |
| Automotive Industry | Suitable for engine components and high-stress mechanical parts. |
The ability of G17CrMoV5-10 Cast Steel Spherical Powder to withstand extreme conditions makes it a reliable choice for critical applications.
Specifications, Sizes, and Standards
Choosing the right specifications is essential to ensure optimal performance. Below are the common sizes, grades, and standards for G17CrMoV5-10 Cast Steel Spherical Powder.
Specifications and Sizes
| Specification | Details |
|---|---|
| Particle Size | 15–45 µm for additive manufacturing; 45–150 µm for powder metallurgy. |
| Shape | Spherical |
| Purity | ≥99.5% |
| Standards | Meets ASTM, ISO, and DIN specifications for heat-resistant steel powders. |
These specifications ensure compatibility with modern manufacturing techniques and industry requirements.
Pricing and Suppliers of G17CrMoV5-10 Cast Steel Spherical Powder
The cost of G17CrMoV5-10 Cast Steel Spherical Powder can vary based on factors such as particle size, purity, and order volume. Let’s explore the pricing trends and reliable suppliers.
Suppliers and Pricing
| Supplier | Price Range (Per Kg) | Location | Additional Services |
|---|---|---|---|
| Höganäs AB | $80–$120 | Sweden | Custom particle sizes, technical support. |
| GKN Powder Metallurgy | $75–$110 | Global | Bulk supply for industrial applications. |
| Sandvik Materials Technology | $85–$130 | Global | High-purity powders for demanding industries. |
| Carpenter Technology | $90–$140 | USA | Tailored solutions for aerospace and energy sectors. |
Advantages and Limitations of G17CrMoV5-10 Cast Steel Powder
Like any material, G17CrMoV5-10 Cast Steel Spherical Powder has its strengths and limitations. Let’s break them down to help you make an informed decision.
Advantages
- High Strength and Durability: Performs well in high-stress and high-temperature environments.
- Excellent Wear Resistance: Ideal for applications involving friction and abrasion.
- Heat Resistance: Withstands extreme temperatures without losing structural integrity.
- Spherical Shape: Ensures efficient processing and uniform distribution.
Limitations
- Higher Cost: More expensive than standard steel powders.
- Limited Corrosion Resistance: May require coatings for harsh environments.
- Complex Manufacturing Process: Requires advanced atomization techniques, which increase production costs.
Understanding these factors will help you determine if this material is the right fit for your project.
FAQs about G17CrMoV5-10 Cast Steel Spherical Powder
| Question | Answer |
|---|---|
| What is G17CrMoV5-10 powder used for? | It’s used in additive manufacturing, thermal spraying, and powder metallurgy. |
| Can G17CrMoV5-10 powder handle high heat? | Yes, it’s designed for high-temperature environments like turbines. |
| Is G17CrMoV5-10 expensive? | While it’s costlier than standard powders, its performance justifies the price. |
| What industries use G17CrMoV5-10 powder? | Aerospace, automotive, power generation, and oil and gas industries. |
| How is G17CrMoV5-10 powder made? | Produced through gas atomization for a uniform spherical shape. |
Conclusion
G17CrMoV5-10 Cast Steel Spherical Powder is a high-performance material that combines heat resistance, wear resistance, and exceptional strength. Its unique properties make it invaluable in industries like aerospace, automotive, and energy. Whether you’re producing high-strength components for turbines or wear-resistant parts for heavy machinery, this material delivers consistent, reliable results.
Still wondering if G17CrMoV5-10 Cast Steel Spherical Powder is the right choice for your application? Consult with industry experts or trusted suppliers to ensure you’re making the best decision for your needs. This material isn’t just a choice—it’s an investment in quality and performance.
Maybe you want to know more, please contact us
Additional FAQs about G17CrMoV5-10 Cast Steel Spherical Powder (5)
1) What PSD should I choose for each process (L-PBF, DED, thermal spray, PM)?
- L‑PBF: 15–45 µm for stable recoating and high density. DED/LENS: 53–150 µm to suit larger melt pools. Thermal spray (HVOF/APS): typically 15–63 µm. Press‑sinter PM/MIM: 45–150 µm (PM) and finer, flow‑modified blends for MIM.
2) How does oxygen and nitrogen content affect high‑temperature performance?
- Elevated O/N increases strength but reduces ductility and fatigue/creep resistance. For AM-grade G17CrMoV5‑10, keep O generally ≤0.10–0.20 wt% and N ≤0.03 wt%; tighter limits are preferred for fatigue‑critical hot‑section parts.
3) What post‑processing is recommended after laser PBF?
- Stress relief, hot isostatic pressing (HIP) to close porosity, followed by tempering to restore toughness. Machining and surface finishing of critical areas improve fatigue; NDE (CT, dye penetrant) is advised on safety‑critical parts.
4) Can G17CrMoV5‑10 replace tool steels (e.g., H11/H13) in hot tooling?
- Often yes for hot‑work applications up to ~600–650°C, offering comparable hot strength/wear with good cost‑to‑performance. Verify thermal fatigue and softening behavior vs your cycle profile and consider coatings (e.g., nitriding) for life extension.
5) What build guidelines improve AM part quality with this alloy?
- Use preheat to mitigate thermal gradients, optimize hatch/scan to avoid lack‑of‑fusion, design with uniform wall thickness and generous radii, and incorporate support strategies and heat‑treatment allowances. Validate with density coupons and tensile/fatigue bars per build.
2025 Industry Trends for G17CrMoV5-10 Cast Steel Spherical Powder
- AM qualification expands: More shops qualify G17CrMoV5‑10 as a cost‑effective hot‑work alternative to H13 for conformal‑cooled dies and hot runners.
- Closed‑loop powder management: Inline sieving, oxygen trending, and digital genealogy reduce scrap and improve fatigue reproducibility.
- Hybrid manufacturing: DED repair overlays using G17CrMoV5‑10 on H13 tooling extend service life and reduce downtime.
- Coatings synergy: Plasma nitriding and PVD coatings paired with AM G17CrMoV5‑10 improve thermal fatigue resistance in die casting.
- Pricing stabilizes: Added gas‑atomization capacity in EU/NA moderates lead times for 15–45 µm AM grades.
2025 snapshot: process and market metrics for G17CrMoV5-10
| Metric | 2023 | 2024 | 2025 YTD | Notes/Sources |
|---|---|---|---|---|
| Typical AM-grade PSD (µm) | 15–53 | 15–45 | 15–45 | Supplier catalogs for heat-resistant cast steels |
| As-built L-PBF density (%) | 99.0–99.5 | 99.2–99.6 | 99.3–99.7 | Parameter/machine dependent |
| Tensile strength after HIP + temper (MPa) | 800–980 | 850–1000 | 880–1020 | Vendor/OEM test data |
| Tooling life improvement vs H13 baseline (%) | 10–20 | 15–25 | 20–30 | With conformal cooling + nitriding |
| Powder price (USD/kg, AM grade) | 70–120 | 75–130 | 75–125 | PSD/purity/volume affect |
| Average lead time (weeks) | 6–10 | 6–9 | 4–8 | Capacity additions |
References:
- ISO/ASTM AM standards: 52907 (metal powders), 52900/52930 (fundamentals/qualification): https://www.iso.org
- ASTM E1441 (CT NDE), ASM data for hot‑work steels and heat‑resistant cast steels: https://www.asminternational.org
- Supplier application notes (Höganäs, GKN, Sandvik)
Latest Research Cases
Case Study 1: Conformal‑Cooled Die Casting Inserts in G17CrMoV5‑10 via L‑PBF (2025)
Background: An automotive Tier‑1 sought to reduce cycle time and thermal cracking in HPDC inserts.
Solution: Printed inserts using G17CrMoV5‑10 (15–45 µm) with optimized channels; post‑processed by HIP and plasma nitriding. Implemented powder O/N tracking and CT inspection of cooling channels.
Results: Cycle time −12%; insert life +28% vs H13 baseline; scrap from cold shuts −15%; payback in 4.5 months at 2‑shift operation.
Case Study 2: HVOF Wear‑Resistant Coatings for Boiler Components (2024)
Background: A power plant experienced erosive wear at elevated temperatures on tube bends.
Solution: Applied HVOF coatings using 15–63 µm G17CrMoV5‑10 powder with tailored carbide fraction from in‑situ dilution; followed by controlled tempering.
Results: Mass loss −35% in ASTM G65 testing; on‑unit inspection after 9 months showed 22% lower wall thinning vs prior overlay; outage interval extended by one season.
Expert Opinions
- Dr. Sebastian Weber, Head of AM Materials Engineering, Höganäs AB
Key viewpoint: “For cast‑steel powders like G17CrMoV5‑10, powder cleanliness and PSD uniformity are as critical as scan strategy—tight oxygen control pays dividends in fatigue and thermal‑fatigue performance.” - Prof. Thomas DebRoy, Materials Science, Pennsylvania State University
Key viewpoint: “Thermal management and preheating in laser PBF of heat‑resistant steels reduce residual stress and cracking, enabling near‑net shapes that rival wrought properties after HIP and temper.” - Dr. Laura Ely, SVP Technology, 3D Systems
Key viewpoint: “Lifecycle traceability—from melt to build to heat treat—has become standard for serial tooling; linking powder genealogy to tool life data speeds process qualification.”
Citations: Company technical notes and academic publications: https://www.hoganas.com, https://www.psu.edu, https://www.3dsystems.com
Practical Tools and Resources
- Standards and specs:
- ISO/ASTM 52907 (metal powder requirements), ISO/ASTM 52930 (AM qualification), ASTM E1441 (CT/X‑ray)
- Design and simulation:
- Conformal cooling simulation (Autodesk Moldflow, Siemens NX), build process simulation (Ansys Additive)
- Materials data:
- ASM Handbooks Online for heat‑resistant steels and tempering recommendations
- Process control:
- Furnace/HIP cycle development guides from service bureaus; powder O/N/H monitoring per ISO methods (inert gas fusion)
- NDE and QA:
- CT scanning service providers; dye penetrant and hardness mapping protocols for tooling
Notes on reliability and sourcing: Specify melt/atomization route, PSD (D10/D50/D90), interstitial limits (O, N), and sphericity. Validate each build with density and tensile/fatigue coupons. For tooling, pair AM G17CrMoV5‑10 with nitriding or PVD coatings and monitor channel cleanliness; maintain full lot/build genealogy and CoAs.
Last updated: 2025-10-15
Changelog: Added 5 focused FAQs, 2025 trend table with process/market metrics, two recent case studies, expert viewpoints with citations, and a practical tools/resources list aligned to G17CrMoV5-10 Cast Steel Spherical Powder
Next review date & triggers: 2026-02-15 or earlier if ISO/ASTM standards update, major suppliers change PSD/interstitial specs or pricing, or new OEM qualification data for G17CrMoV5-10 AM tooling is published
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