IN738C Powder: A Comprehensive Look at Its Superior Properties

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Whether you’re working in aerospace, power generation, or another high-performance industry, choosing the right material can make or break your project. If you’ve been considering IN738C powder, you’re already on the right track. This nickel-based superalloy offers a combination of strength, creep resistance, and oxidation resistance that few other materials can match. But is IN738C powder the right fit for your specific application?

In this comprehensive guide, we’ll dive deep into what makes IN738C stand out. We’ll cover everything from its chemical composition to its applications, specifications, and pricing. We’ll also compare the advantages and limitations of using IN738C powder so you can make an informed decision. Plus, we’ll wrap up with a detailed FAQ section to answer any lingering questions you might have.


Overview: What is IN738C Powder?

IN738C powder is a nickel-based superalloy known for its high creep rupture strength, excellent oxidation resistance, and thermal stability at elevated temperatures. It is primarily used in turbine blades, combustors, and other components that need to perform reliably under extreme heat and stress.

The “C” in IN738C signifies a variant of IN738 with a slightly adjusted composition to optimize certain properties, such as weldability and long-term stability. This makes it a popular choice for gas turbines, aircraft engines, and industrial turbines where prolonged exposure to high temperatures and oxidative environments is a concern.

Key Features of IN738C Powder:

  • High-temperature strength: Retains mechanical properties at temperatures up to 980°C (1800°F).
  • Oxidation resistance: Excellent protection against oxidation, even in harsh environments.
  • Creep resistance: Outstanding creep rupture strength for long-term performance.
  • Ideal for additive manufacturing: Suitable for 3D printing and powder metallurgy processes.
  • Used in critical industries: Common in aerospace, power generation, and automotive applications.

Now, let’s take a closer look at the composition and key properties that make IN738C powder such a high-performance material.


Composition and Key Properties of IN738C Powder

The composition of IN738C powder is carefully engineered to deliver superior performance in high-temperature environments. Each element in the alloy contributes to its mechanical properties, oxidation resistance, and creep performance.

Chemical Composition of IN738C Powder

ElementPercentage (%)Role in the Alloy
Nickel (Ni)58.0-63.0The base element, providing high-temperature strength and oxidation resistance.
Chromium (Cr)15.7-16.3Enhances oxidation resistance and provides protection against corrosion.
Cobalt (Co)8.0-9.0Increases strength and hardness at high temperatures, improving overall durability.
Aluminum (Al)3.2-3.7Contributes to oxidation resistance and helps with precipitation hardening to increase strength.
Titanium (Ti)3.2-3.7Improves precipitation hardening, giving the alloy greater creep resistance and tensile strength.
Tungsten (W)2.4-2.8Adds to the alloy’s creep resistance, reinforcing the crystal structure for improved performance under stress.
Molybdenum (Mo)1.5-2.0Enhances high-temperature strength and corrosion resistance.
Tantalum (Ta)1.5-2.0Improves the material’s creep resistance and high-temperature strength.
Carbon (C)0.08 maxIncreases hardness and strength but is carefully controlled to improve weldability and reduce cracking.
Boron (B)0.01 maxImproves the alloy’s grain boundary strength, enhancing its creep resistance.
Zirconium (Zr)0.03-0.08Stabilizes the grain boundaries, further improving the alloy’s high-temperature creep resistance.

Mechanical and Thermal Properties of IN738C Powder

IN738C powder is designed to excel in high-temperature environments. Below are some of the key mechanical and thermal properties of the material.

PropertyValue/Description
Density8.11 g/cm³
Melting Point1230°C – 1315°C
Tensile Strength1000 MPa at room temperature
Yield Strength780 MPa at room temperature
Elongation at Break10-15%
Creep ResistanceExcellent, particularly up to 900°C
Oxidation ResistanceOutstanding in environments up to 980°C
Hardness200-240 HB (Brinell Hardness)
Thermal ConductivityLow, which helps improve performance in high-temperature applications.
WeldabilityModerate, requires preheat and post-weld heat treatments to avoid cracking.

Advantages of IN738C Powder: Why It’s a Top Choice

When it comes to high-temperature applications, IN738C powder is a go-to solution for good reason. Let’s explore the advantages that make it such a popular choice.

1. Exceptional High-Temperature Strength

IN738C powder is engineered to maintain its mechanical properties even when exposed to extreme heat. With a tensile strength of 1000 MPa at room temperature and the ability to retain significant strength at temperatures up to 980°C, it’s ideal for turbine blades, combustors, and exhaust systems.

2. Outstanding Oxidation Resistance

In applications where components are exposed to oxidative environments, such as gas turbines and jet engines, IN738C powder excels. Its combination of chromium, aluminum, and titanium gives it superior resistance to oxidation, ensuring that parts can withstand harsh operating conditions without degrading.

3. Superior Creep Resistance

One of the most important considerations for materials used in high-stress environments is creep resistance—the ability to avoid deformation under prolonged stress at high temperatures. IN738C powder has been optimized to resist creep, making it the perfect choice for long-term applications in industries like power generation and aerospace.

4. Versatility in Manufacturing

Whether you’re using powder bed fusion, selective laser melting, or investment casting, IN738C powder offers excellent versatility. Its spherical morphology and controlled particle size distribution make it well-suited for 3D printing and other additive manufacturing techniques, allowing for the production of complex, high-performance components.


Applications of IN738C Powder: Where It Excels

Thanks to its high-temperature strength and oxidation resistance, IN738C powder is used in some of the most demanding applications across various industries. Let’s explore where this superalloy truly shines.

Common Applications of IN738C Powder

IndustryApplication
AerospaceTurbine blades, combustor components, afterburners, and rotors exposed to extreme heat and oxidative environments.
Power GenerationTurbine discs, blades, and seals in gas turbines and steam turbines.
AutomotiveTurbocharger components and exhaust systems that require both high strength and resistance to extreme heat.
Oil and GasDownhole tools, valves, and seals exposed to high-pressure, high-temperature environments.
Additive Manufacturing3D printed parts for aerospace, energy, and automotive components where high temperature and strength are essential.

From jet engines to industrial turbines, IN738C powder is trusted by industries that require high-performance materials capable of withstanding extreme conditions.


Specifications, Sizes, and Standards for IN738C Powder

Understanding the different specifications, sizes, and standards for IN738C powder is crucial to ensuring you get the right material for your application.

Specifications for IN738C Powder

SpecificationDetails
Particle SizeTypically ranges from 15 to 53 microns, depending on the application (e.g., additive manufacturing or thermal spray).
Powder MorphologySpherical particles for improved flowability and deposition.
ASTM StandardsASTM B637 for nickel-based superalloys used in aerospace and industrial applications.
ISO StandardsISO 15156 for materials used in sour gas environments.
UNS NumberUNS N07738
AMS StandardsAMS 5392 for nickel-chromium-cobalt alloys like IN738C.

When selecting IN738C powder, make sure you choose the right specifications to meet the needs of your specific industry or application.


Suppliers and Pricing of IN738C Powder

The price of IN738C powder can vary based on factors such as supplier, particle size, and volume. While IN738C is generally more expensive than standard materials, its long-term performance often makes it a cost-effective solution for critical applications.

Suppliers and Pricing of IN738C Powder

SupplierPrice Range (per kg)Notes
Höganäs AB$600 – $850A leader in metal powders, offering IN738C for additive manufacturing and powder metallurgy.
Carpenter Technology$620 – $850Specializes in high-performance alloys, offering custom particle sizes for specific applications.
Oerlikon Metco$610 – $840Provides IN738C powder for thermal spray coatings and 3D printing.
Sandvik$630 – $860Offers advanced materials for aerospace and energy sectors, including IN738C powder.
Kennametal$620 – $845Supplier of premium nickel-based alloys, including IN738C for industrial and energy applications.

On average, the price of IN738C powder ranges between $600 and $860 per kilogram, depending on the supplier and specific requirements.


Comparing the Pros and Cons

Before deciding whether to use IN738C powder for your project, it’s important to weigh both the advantages and limitations. Here’s a quick comparison to help guide your decision.

Advantages

AdvantageDescription
High-Temperature Strength: Retains mechanical properties up to 980°C.Ideal for turbine blades, exhaust systems, and combustors.
Oxidation Resistance: Excels in oxidative environments.Perfect for components exposed to hot gases and air at high temperatures.
Creep Resistance: Long-term stability under stress.Ensures reliability in critical applications like turbine discs and seals.
Versatile Manufacturing: Compatible with 3D printing, thermal spray, and powder metallurgy.Allows for complex geometries in additive manufacturing.
Corrosion Resistance: Performs well in harsh environments.Increases lifespan in corrosive applications like oil and gas.

Limitations

LimitationDescription
High Cost: More expensive than many other materials.May not be suitable for budget-sensitive applications.
Challenging to Machine: Requires specialized tools for precision machining.Increases machining time and cost, especially for intricate parts.
Limited Availability: Not always readily available in large quantities.Can lead to longer lead times, especially for custom formulations or large orders.
Oxidation at Very High Temperatures: Oxidation can become an issue above 980°C without coatings.May require protective coatings for applications at extreme temperatures.

FAQs

Need further clarification? Here are some frequently asked questions about IN738C powder to help you get a better understanding of its properties and applications.

QuestionAnswer
What is IN738C powder used for?It is typically used in turbine blades, combustors, and exhaust systems within aerospace and power generation industries.
How much does IN738C powder cost?The typical price for it ranges from $600 to $860 per kilogram, depending on the supplier and specific requirements.
Can IN738C powder be used in 3D printing?Yes, it is widely used in additive manufacturing processes like selective laser melting and powder bed fusion.
What industries use IN738C powder?Aerospace, power generation, automotive, and oil and gas industries regularly use it in their high-performance components.
What makes IN738C powder oxidation-resistant?The high levels of chromium, aluminum, and titanium give IN738C powder its superior oxidation resistance.
What are the main advantages of IN738C powder?It offers high-temperature strength, oxidation resistance, and creep resistance, making it ideal for components in extreme environments.
What are the limitations of using IN738C powder?The main limitations include its high cost and machining difficulty, which can increase production time and costs.
Can IN738C powder handle extreme heat?Yes, IN738C is designed to retain its properties at temperatures up to 980°C, making it ideal for turbines and combustor components.
Is IN738C powder suitable for corrosive environments?Yes, thanks to its chromium and aluminum content, IN738C provides excellent corrosion resistance in harsh environments.

Conclusion: Is IN738C Powder Right for Your Project?

When you need a material that can withstand extreme temperatures, oxidation, and mechanical stress, it is a top contender. Its ability to retain strength and resist creep at temperatures as high as 980°C makes it a trusted choice in aerospace, power generation, and automotive industries.

While the cost and machining complexity may be higher than other materials, the long-term benefits of choosing it—such as its durability, oxidation resistance, and creep resistance—often make it a cost-effective solution for high-performance applications.

In conclusion, if your project demands a material that can thrive in extreme conditions, it is an excellent investment that delivers consistent performance and reliability where it matters most.

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