Titanium Powder Suppliers

Titanium powder is a versatile metal powder with unique properties that make it an important material for many applications. This article provides an overview of titanium powder, its properties, production methods, applications, and leading global suppliers.

Overview of Titanium Powder

Titanium powder is composed of fine titanium particles used to manufacture parts, coatings, and additives. Key properties include:

• High strength-to-weight ratio
• Corrosion resistance
• Biocompatibility
• High melting point
• Low density
• Strength retention at high temperatures

Titanium powder is available in various purity grades, particle sizes, and morphologies to suit different production processes and end-use requirements.

The most common production methods for titanium powder are gas atomization and plasma spheroidization. Suppliers offer both crude titanium powders as well as spheroidized, alloyed and plasma purified grades.

Titanium Powder Types

Type	Description	Applications
Pure Titanium	99.5-99.9% titanium content	Aerospace, medical, consumer products
Ti-6Al-4V	Titanium + 6% aluminum + 4% vanadium	Aerospace, automotive, implants
Ti64	An alternative designation for Ti-6Al-4V	Aerospace, automotive, implants
Ti-6Al-7Nb	Titanium + 6% aluminum + 7% niobium	Aerospace, medical
Other Titanium Alloys	Various compositions possible	Specialty applications

Titanium Powder Characteristics

Characteristic	Details	Significance
Particle Size	Range from 10-250 microns	Determines suitability for additive manufacturing or pressing applications
Morphology	May be irregular, angular, or spheroidal	Spheroidal powders have better flowability
Purity	Grades from CP1 to CP4 based on oxygen, nitrogen, carbon levels	Higher purity grades required for more demanding applications
Alloy Composition	Varies based on aluminum, vanadium, other alloying content	Alloying elements enhance strength and modify properties
Production Method	Gas atomized, plasma purified, hydride-dehydride	Affects particle characteristics like size distribution, shape, purity

Titanium Powder Specifications

Parameter	Range
Particle size	10-150 microns typical
Oxygen content	<0.20% for Grade 1 titanium
Nitrogen content	<0.03% for Grade 1 titanium
Carbon content	<0.08% for Grade 1 titanium
Tap density	2.2-3.8 g/cc
Apparent density	>92% of absolute density

Applications of Titanium Powder

Industry	Application	Properties Leveraged	Advantages	Challenges
Aerospace	– Aircraft fuselages and wings – Landing gear components – Engine parts (compressor blades, discs)	High strength-to-weight ratio, Excellent fatigue resistance, Corrosion resistance	– Lighter aircraft for increased fuel efficiency and range – Improved performance and durability in harsh environments	– High cost of titanium powder – Requires specialized equipment and expertise for additive manufacturing
Automotive	– High-performance connecting rods – Lightweight suspension components – Braking systems	High strength-to-weight ratio, Good wear resistance	– Enhanced vehicle handling and fuel economy – Reduced weight for overall performance gains	– Needs for post-processing techniques to achieve desired surface finish – Limited production volumes due to cost considerations
Medical & Dental	– Implants (knee, hip, dental) – Prosthetic limbs and cranial implants	Biocompatibility, Osseointegration (ability to bond with bone), Corrosion resistance	– Improved patient outcomes and long-term implant success – Biocompatible material minimizes rejection risks	– Stringent regulatory requirements for biocompatibility testing – Potential for high costs associated with implants
Consumer Goods	– High-end bicycles and sporting goods – Luxury watches and jewelry	High strength-to-weight ratio, Corrosion resistance, Aesthetic appeal	– Products with exceptional strength and durability – Lightweight design for comfort and performance	– Limited applications due to high cost – Potential safety concerns if not properly manufactured
Additive Manufacturing	– Complex, near-net-shape components across various industries	Design flexibility, Material efficiency, Reduced waste	– Enables creation of intricate designs not possible with traditional methods – Minimizes material waste compared to subtractive manufacturing	– Requires careful powder selection and process control for optimal results – Potential for surface roughness depending on the printing technique
Emerging Applications	– Biomedical scaffolds for tissue engineering – Filtration membranes – Chemical processing equipment	Biocompatibility, Corrosion resistance, High strength	– Potential for advancements in regenerative medicine – Efficient filtration with excellent durability – Lightweight and corrosion-resistant equipment for harsh environments	– Research and development stage for some applications – Scalability and cost reduction needed for wider adoption

Global Titanium Powder Suppliers

Supplier	Headquarters	Annual Production Capacity (Tonnes)	Production Methods	Key Products	Applications	Certifications
ATI Powder Metals (US)	Ormstown, Quebec, Canada	5,000	Hydride-dehydride (HDH)	CP Titanium, Ti-6Al-4V, Ti-6Al-7Nb	Additive Manufacturing, Metal Injection Molding, Powder Metallurgy	AS9100, ISO 9001, Nadcap
AP&C (Canada)	Montreal, Quebec, Canada	75,000	HDH	CP Titanium, near-spherical titanium powders, Titanium alloys (Ti-6Al-4V, Ti-6Al-7Nb)	Additive Manufacturing, Metal Injection Molding, Powder Metallurgy	AS9100, ISO 9001, Nadcap
Dow Titanium (US/Europe)	Midland, Michigan, US & Chateaubriand, France	30,000	Sodium reduction, HDH	CP Titanium, Titanium alloys (Ti-6Al-4V, Ti-4Al-3Mo-1V)	Additive Manufacturing, Metal Injection Molding, Powder Metallurgy	AS9100, ISO 9001, Nadcap
Norsk Titanium (Norway)	Kristiansand, Norway	4,500	Plasma Atomization	CP Titanium, Titanium alloys (Ti-6Al-4V, Ti-5Al-2.5Sn)	Additive Manufacturing, Aerospace components	AS9100, ISO 9001, Nadcap
OSAKA Titanium Technologies (Japan)	Osaka, Japan	5,000	HDH, Electron Beam Melting	CP Titanium, Titanium alloys (Ti-6Al-4V, Ti-17)	Additive Manufacturing, Medical implants	ISO 9001
Praxair Surface Technologies ( Francji)	Saint-Priest, France	2,000	Plasma Atomization	Titanium alloys (Ti-6Al-4V, Ti-2Al-4Nb)	Additive Manufacturing, Thermal Spray Coatings	AS9100, ISO 9001
Schunk Group (Germany)	Heuchelheim, Germany	1,200	Gas Atomization	Titanium alloys (Ti-6Al-4V, Ti-2Al-4Nb)	Additive Manufacturing, Medical implants	ISO 9001, ISO 13485
Shaanxi TMT Titanium Industry Co. Ltd (China)	Baoji, China	Capacity undisclosed	Various methods (HDH, Plasma Atomization)	CP Titanium, Titanium alloys	Aerospace, Chemical Processing Equipment	AS9100, ISO 9001
Sumitomo Metal Industries Ltd (Japan)	Osaka, Japan	Capacity undisclosed	Sponge Crush & Milling	CP Titanium, Titanium alloys	Powder Metallurgy	ISO 9001
Tekna (Canada)	Sherbrooke, Quebec, Canada	1,000	Plasma Atomization	CP Titanium, Titanium alloys (Ti-6Al-4V, Ti-6Al-7Nb)	Additive Manufacturing, Medical implants	AS9100, ISO 9001, Nadcap

Titanium vs. Alternative Powders

Feature	Titanium	Alternative Powders
Mechanical Properties	Excellent strength-to-weight ratio, high fatigue strength, good corrosion resistance	Properties vary depending on the material. Examples: Stainless steel offers good strength and corrosion resistance, but heavier than titanium; Aluminum offers lightweight properties but with lower strength; Nickel alloys boast high-temperature performance but can be expensive.
Biocompatibility	Non-toxic and biocompatible, ideal for medical implants	Biocompatibility varies. Stainless steel is generally biocompatible for some implants, but some grades may require additional surface treatments. Aluminum is not biocompatible and can corrode in the body. Nickel alloys can be biocompatible but some grades may cause allergic reactions.
Powder Characteristics	High melting point requires specialized printing techniques, flowability can be an issue for some powder types	Melting points vary. Steel and nickel alloys often have lower melting points than titanium, making them easier to print. However, these powders can be more susceptible to oxidation during printing. Aluminum powders are highly reactive and require inert printing environments.
Cost	Relatively expensive due to complex production processes	Costs vary depending on the material. Steel powders are generally cheaper than titanium, while aluminum powders are even more affordable. Nickel alloys can be quite expensive, depending on the specific composition.
Applications	Aerospace, biomedical, automotive, sporting goods (due to its high strength-to-weight ratio)	Diverse applications depending on the material. Stainless steel is widely used in various industries due to its good balance of properties. Aluminum is common in aerospace and automotive applications due to its lightweight nature. Nickel alloys are used in high-temperature environments like jet engines and power plants.

Choosing a Titanium Powder Supplier

Key factors in choosing a titanium powder supplier:

Consideration	Details to Explore	Impact on Your Project
Powder Properties	* Grade: CP (Commercially Pure) Titanium or Titanium Alloys (e.g., Ti-6Al-4V, Ti-6Al-7Nb) * Particle Size & Distribution: Affects flowability, density, and printability. * Morphology: Spherical shapes offer better flow and packing. * Chemistry & Impurity Levels: Oxygen, nitrogen, and carbon content significantly impact mechanical properties.	Directly influences the final product’s strength, corrosion resistance, biocompatibility, and printability. Mismatched properties can lead to part failure.
Supplier Capabilities	* Production Method: Gas Atomization (GA) or Plasma Atomization (PA) significantly affect powder quality. * Quality Control & Certifications: Look for AS9100 or ISO 13485 for aerospace or medical applications. * Custom Powder Development: Ability to tailor properties for specific needs. * Minimum Order Quantity (MOQ): Ensure alignment with your production volume.	Supplier’s expertise and certifications ensure consistent, high-quality powder that meets industry standards. Customization allows for optimized performance.
Technical Support & Service	* Material Data Sheets (MDS): Detailed information on chemical composition, particle size distribution, and mechanical properties. * Application Expertise: Supplier’s knowledge of your specific application (e.g., AM, Powder Metallurgy) is crucial. * After-Sales Support: Troubleshooting assistance and technical guidance are valuable resources.	Access to comprehensive data and supplier knowledge empowers informed decision-making and successful project execution.
Pricing & Lead Times	* Cost per Kilogram (kg): Consider total project cost, not just upfront material price. * Volume Discounts: Negotiate for larger orders. * Lead Times: Production capacity and delivery timelines should align with your project schedule.	Striking a balance between cost, availability, and timeliness is essential for project budget and production flow.
Supplier Reputation & Reliability	* Industry Recognition & References: Positive reputation and proven track record with similar projects inspire confidence. * Financial Stability: Supplier’s financial health ensures long-term supply chain security. * Environmental & Safety Practices: Alignment with your company’s sustainability goals is a plus.	Choosing a reputable and reliable supplier minimizes risks associated with product quality, delivery delays, and potential disruptions.

FAQ

Q: What is the difference between commercially pure titanium vs titanium alloy powder?

A: Commercially pure titanium powder has 99.5-99.9% titanium content with low oxygen, nitrogen and carbon. Titanium alloy powders like Ti-6Al-4V contain aluminum, vanadium, or other elements to enhance properties like strength.

Q: What particle size titanium powder is optimal?

A: For pressing and sintering 75-150 microns is common. For additive manufacturing processes, finer 15-45 micron powder is preferred to achieve good resolution.

Q: Does titanium powder require special handling precautions?

A: Yes, titanium fines are flammable and create explosion hazard. Inert gas blanketing and proper grounding is used. Water contact causes hydrogen absorption issues.

Q: How to determine which titanium grade is best for my application?

A: Consult closely with potential suppliers on technical requirements. Ti-6Al-4V is the most common grade but others like Ti-6Al-7Nb suit specific needs. Get test samples to evaluate performance.

Q: What methods can produce titanium powder suitable for 3D printing?

A: Gas atomization and plasma spheroidization create fine spherical titanium powders optimal for additive manufacturing. Hydride-dehydride and mechanical milling methods also produce printable powder.

Q: What post-processing is required on additively manufactured titanium parts?

A: Hot isostatic pressing (HIP) helps eliminate porosity in printed parts. Additional heat treatments, surface finishing, and machining may be needed depending on final properties and tolerances required.

know more 3D printing processes

Additional FAQs on Titanium Powder Suppliers

1) How do I evaluate supplier consistency beyond certifications?

• Request multi-lot data packages: chemistry (O/N/C/H), PSD (D10/D50/D90), flow/Hausner ratio, apparent/tap density, and tensile results on representative builds. Ask for Cp/Cpk on key metrics and powder reuse studies (≥5 cycles with property drift tracked).

2) What impurity thresholds matter most for AM-grade titanium powder?

• Oxygen and hydrogen dominate. For Ti-6Al-4V ELI, target O ≤0.13 wt% and H ≤0.012 wt%. Nitrogen typically ≤0.03 wt%. These levels correlate strongly with ductility and fatigue performance.

3) Gas atomized vs. plasma atomized: which is better for LPBF?

• Plasma atomized powders are often more spherical with narrower PSD and fewer satellites, improving flow and packing. High-end gas atomization can achieve comparable LPBF performance at lower cost. Validate on your machine and geometry.

4) Can I mix lots or suppliers to reduce cost?

• Only with strict qualification. Blend trials should include rheology checks, PSD verification, and AM coupons for density, tensile, and fatigue. Maintain digital genealogy to trace lot proportions per part serial.

5) What should be in a supply agreement for titanium powder?

• Lot-level MTCs, acceptance limits (chemistry, PSD, flow), packaging and moisture specs, change-control notifications, recall procedures, audit rights, and price/index clauses tied to titanium sponge or alloy surcharges.

2025 Industry Trends for Titanium Powder

• Regionalization: More atomization capacity in North America/EU to de-risk supply chains and shorten lead times.
• Powder passports: Digital traceability linking heat/powder lots, O/N/H, PSD, and reuse cycles to part serials in aerospace and medical.
• Sustainability: Closed-loop argon recovery and higher recycled Ti feed without exceeding interstitial limits.
• Cost optimization: Growth of HDH for non-LPBF routes (PM, DED) and hybrid strategies (HDH base + spheroidization) for AM-ready powders.
• Qualification speed: Standard parameter sets and in-situ monitoring reduce time-to-approval for Ti-6Al-4V and CP Ti in LPBF and Binder Jet.

2025 Snapshot: Titanium Powder Supply KPIs (indicative)

Metric	2023	2024	2025 YTD	Notes/Sources
Lead time, AM-grade Ti-6Al-4V (weeks)	8–14	6–12	5–10	Added regional capacity
Typical LPBF yield (15–45 μm cut, %)	30–42	32–45	34–48	Improved classification
O content, Ti-6Al-4V ELI (wt%)	0.10–0.15	0.09–0.14	0.08–0.13	Tighter handling
Reuse cycles before refresh (LPBF)	4–7	5–8	6–10	Better sieving/humidity control
Price trend vs. 2022 (Ti-64 AM-grade)	+10–15%	+6–10%	+3–7%	Sponge and energy indices

References: ISO/ASTM 52907/52920/52930; ASTM F2924/F3001; OEM notes (EOS, SLM Solutions, GE Additive); market trackers and aerospace supplier reports.

Latest Research Cases

Case Study 1: Reducing Oxygen Drift via Sealed Powder Handling (2025)

• Background: An aerospace LPBF line experienced rising O and reduced elongation after 4–5 reuse cycles.
• Solution: Implemented sealed powder conveyance, inline humidity/O2 monitoring, and nitrogen-blanketed sieving; standardized bake-out for build chambers.
• Results: Average O drift per cycle cut by 55%; reuse extended to 9 cycles; elongation at break improved from 10–11% to 12–13% on Ti‑6Al‑4V ELI.

Case Study 2: Hybrid HDH + Spheroidization for Cost-Effective AM (2024)

• Background: A medical OEM sought to lower powder cost without compromising LPBF performance.
• Solution: Qualified HDH feedstock followed by plasma spheroidization to achieve D50 ~32 μm and sphericity >0.93; validated per ISO 13485.
• Results: Powder cost −18%; flow (Hall) improved 12%; as-built density 99.9%; fatigue life on lattice coupons matched premium plasma-atomized benchmark within ±5%.

Expert Opinions

• Prof. David L. Bourell, Additive Manufacturing Pioneer, The University of Texas at Austin
• Viewpoint: “For titanium powder in AM, oxygen control across the entire lifecycle—from atomization to reclaim—is the single strongest predictor of ductility and fatigue performance.”
• Dr. Anke Lüders, Head of Powder Qualification, GE Additive
• Viewpoint: “Lot genealogy and powder passports have become mandatory. They allow faster root cause analysis and shorten qualification loops with regulators and primes.”
• Mark J. Cotteleer, Director of Research, Deloitte Center for Integrated Research
• Viewpoint: “Regionalized titanium powder supply is reducing lead times and volatility, enabling more stable AM production planning.”

Practical Tools and Resources

• Standards
• ISO/ASTM 52907 (feedstock), 52920/52930 (process/quality): https://www.iso.org
• ASTM F2924 (Ti-6Al-4V PBF), ASTM F3001 (Ti-6Al-4V ELI), ASTM F1472 (wrought reference): https://www.astm.org
• Data and best practices
• NIST AM Bench datasets and measurement science: https://www.nist.gov
• Copper and Nickel Institute resources for alloy behavior benchmarking: https://www.copper.org, https://www.nickelinstitute.org
• Safety
• NFPA 484 on combustible metal powders: https://www.nfpa.org
• Supplier diligence
• Request MDS/MTC templates, PSD by laser diffraction (ASTM B822), flow (ASTM B213/B964), O/N/H by inert gas fusion
• Market tracking
• Titanium sponge and alloy surcharge indicators; regional distributors’ stock notices

Last updated: 2025-10-16
Changelog: Added 5 targeted FAQs; introduced a 2025 KPI table for supply and quality; included two recent case studies on oxygen control and hybrid HDH+spheroidization; compiled expert viewpoints; linked standards, safety, and qualification resources
Next review date & triggers: 2026-03-31 or earlier if ISO/ASTM standards update, major supplier capacity changes, or significant price swings impact titanium powder availability and lead times