Boron-Alloyed 304 Stainless Steel Powder: The Complete Guide

When it comes to advanced materials, Boron-Alloyed 304 Stainless Steel Powder is a game-changer in the world of metallurgy. By incorporating boron into the composition of the widely-used 304 stainless steel, this material achieves enhanced strength, improved wear resistance, and superior thermal stability. Thanks to its powdered form, it’s ideal for modern manufacturing techniques like additive manufacturing (AM), metal injection molding (MIM), and thermal spraying. This guide is designed to provide you with everything you need to know about Boron-Alloyed 304 Stainless Steel Powder. We’ll cover its composition, properties, applications, specifications, pricing, and more. Whether you’re an engineer, a researcher, or a manufacturer, this comprehensive guide will give you the insights you need to make informed decisions.

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When it comes to advanced materials, Boron-Alloyed 304 Stainless Steel Powder is a game-changer in the world of metallurgy. By incorporating boron into the composition of the widely-used 304 stainless steel, this material achieves enhanced strength, improved wear resistance, and superior thermal stability. Thanks to its powdered form, it’s ideal for modern manufacturing techniques like additive manufacturing (AM), metal injection molding (MIM), and thermal spraying.

This guide is designed to provide you with everything you need to know about Boron-Alloyed 304 Stainless Steel Powder. We’ll cover its composition, properties, applications, specifications, pricing, and more. Whether you’re an engineer, a researcher, or a manufacturer, this comprehensive guide will give you the insights you need to make informed decisions.


Overview of Boron-Alloyed 304 Stainless Steel Powder

What is Boron-Alloyed 304 Stainless Steel Powder?

At its core, Boron-Alloyed 304 Stainless Steel Powder is a derivative of the popular 304 stainless steel, which is known for its corrosion resistance, ductility, and weldability. The addition of boron (B)—a trace element—enhances the alloy’s properties, particularly its hardness, wear resistance, and high-temperature strength.

In its powdered form, this material is processed through techniques like gas atomization or water atomization, ensuring consistent particle size distribution, flowability, and purity. This makes it perfectly suited for 3D printing, powder metallurgy, and other advanced fabrication processes.


Why Choose Boron-Alloyed 304 Stainless Steel Powder?

Why not just stick to regular 304 stainless steel? It’s a valid question. But think of boron as a secret ingredient that takes an already great material and makes it even better. While traditional 304 stainless steel performs well in most environments, the addition of boron significantly improves its hardness, abrasion resistance, and performance in high-stress applications.

Imagine you’re designing components for high-temperature furnaces, cutting tools, or wear-resistant surfaces. Regular stainless steel might work, but boron-alloyed stainless steel will last longer, perform better, and save you money in the long run. It’s like upgrading from a standard sedan to a rugged SUV—it’s built to handle more demanding conditions.


Composition and Properties of Boron-Alloyed 304 Stainless Steel Powder

Understanding the core composition and properties of this material is crucial for evaluating its performance in specific applications.

Chemical Composition of Boron-Alloyed 304 Stainless Steel Powder

ElementPercentage (%)Role in the Alloy
Iron (Fe)BalanceBase element providing structural integrity.
Chromium (Cr)~18–20Improves corrosion resistance and oxidation resistance.
Nickel (Ni)~8–10Enhances ductility and toughness while resisting corrosion.
Carbon (C)≤ 0.08Maintains strength without compromising weldability.
Manganese (Mn)≤ 2.0Improves toughness and wear resistance.
Boron (B)~0.05–0.10Enhances hardness, wear resistance, and thermal stability.

Physical and Mechanical Properties

PropertyValueSignificance
Density~7.9 g/cm³Ensures structural stability while maintaining manufacturability.
Melting Point~1,400°CSuitable for high-temperature applications.
Hardness~200–300 HVImproved wear resistance compared to standard 304 stainless steel.
Tensile Strength600–700 MPaEnsures durability under stress and load.
Corrosion ResistanceExcellentPerforms well in acidic, saline, and oxidizing environments.
Thermal ConductivityModerateBalances heat resistance with structural stability.

These enhanced properties make Boron-Alloyed 304 Stainless Steel Powder a top choice for wear-resistant applications and high-temperature environments.


Applications of Boron-Alloyed 304 Stainless Steel Powder

The versatility of Boron-Alloyed 304 Stainless Steel Powder makes it a popular choice in industries ranging from aerospace to medical devices and industrial tooling.

Key Applications of Boron-Alloyed 304 Stainless Steel Powder

IndustryApplication
AerospaceHigh-strength structural components, turbine blades, and thermal shields.
Medical DevicesSurgical instruments, implants, and wear-resistant surfaces.
AutomotiveEngine components, exhaust manifolds, and catalytic converters.
EnergyHeat exchangers, boilers, and high-temperature furnace parts.
Additive Manufacturing3D-printed parts with enhanced hardness and thermal stability.
Industrial ToolingCutting tools, molds, and dies for heavy-duty applications.

For example, in aerospace, the material’s wear resistance and thermal stability make it ideal for turbine blades that operate under extreme heat and stress. In medical applications, its corrosion resistance ensures reliability in surgical tools.


Specifications, Sizes, and Standards for Boron-Alloyed 304 Stainless Steel Powder

To ensure optimal performance, Boron-Alloyed 304 Stainless Steel Powder is produced in accordance with strict international standards and is available in a variety of sizes and grades.

Specifications for Boron-Alloyed 304 Stainless Steel Powder

SpecificationDetails
Particle Size15–45 µm for additive manufacturing; 45–150 µm for thermal spraying.
Purity≥99%
ShapeSpherical for consistent flow and packing.
StandardsASTM A240 (Stainless Steel Plate, Sheet, and Strip for Pressure Vessels).

Pricing and Suppliers of Boron-Alloyed 304 Stainless Steel Powder

When sourcing Boron-Alloyed 304 Stainless Steel Powder, understanding the pricing and available suppliers can help you make a cost-effective decision.

Suppliers and Pricing Details

SupplierPrice Range (Per Kg)LocationAdditional Services
ATI Metals$350–$600USACustom particle sizes, technical support.
Sandvik Materials Technology$400–$650GlobalHigh-purity stainless steel powders for industrial use.
Carpenter Technology$375–$700GlobalTailored powders for additive manufacturing applications.
GKN Additive$360–$620USASpecialized powders for 3D printing.

Prices vary depending on particle size, order quantity, and specific requirements.


Advantages and Limitations of Boron-Alloyed 304 Stainless Steel Powder

Every material has its pros and cons. Here’s a detailed look at the advantages and limitations of Boron-Alloyed 304 Stainless Steel Powder.

Advantages and Limitations

AdvantagesLimitations
Exceptional hardness and wear resistanceHigher cost compared to standard 304 stainless steel.
High-temperature and corrosion resistanceRequires specialized equipment for processing.
Ideal for additive manufacturing and thermal sprayingLimited availability from some suppliers.
Versatile for multiple industries and applicationsMay require post-processing for certain applications.

FAQs About Boron-Alloyed 304 Stainless Steel Powder

QuestionAnswer
What is Boron-Alloyed 304 Stainless Steel Powder used for?Aerospace, medical devices, automotive, and industrial tooling applications.
Why is boron added to this alloy?Boron enhances hardness, wear resistance, and thermal stability.
Is it suitable for 3D printing?Yes, its spherical shape ensures excellent flowability for additive manufacturing.
What is the typical price range?Prices range from $350 to $700 per kilogram, depending on specifications.
How does it perform in high-heat environments?Exceptional, maintaining strength and stability at temperatures above 1,000°C.

Conclusion

Boron-Alloyed 304 Stainless Steel Powder is a cutting-edge material that combines the corrosion resistance and ductility of 304 stainless steel with the hardness and wear resistance of boron. Its powdered form makes it indispensable in modern manufacturing techniques like 3D printing and metal injection molding.

Whether you’re designing high-temperature furnace parts, wear-resistant tools, or medical implants, this alloy is a reliable choice that delivers performance and durability. Ready to unlock the potential of Boron-Alloyed 304 Stainless Steel Powder? Explore its applications today!

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